AC Low Voltage Explosion-Proof Motor Factory & Company Serving Barcelona

Premium ATEX & IECEx Certified Low Voltage Explosion-Proof Motors for High-Risk Petrochemical, Chemical, and Marine Operations in Catalonia.

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Industrial Motor Demands in the Barcelona & Catalonia Region

Barcelona and the wider Catalonia region constitute one of Southern Europe's most dynamic industrial hubs. From the extensive chemical complexes in Tarragona to the pharmaceutical manufacturing facilities in Martorell and Vallès, safety compliance is paramount. Volatile substances, dust environments, and corrosive sea-air conditions necessitate robust, explosion-proof drive solutions to safeguard personnel and assets.

As a dedicated distributor and manufacturer support network, we supply high-performance AC Low Voltage Explosion-Proof Motors custom-tailored for these challenging environments. Our drive systems power critical processes in chemical processing, oil & gas terminals at the Port of Barcelona, water treatment facilities, and pharmaceutical formulation facilities.

  • ATEX & IECEx Standards: Fully compliant with European Directive 2014/34/EU.
  • Energy Efficiency Class: High efficiency ratings from IE3, IE4, up to IE5.
  • Corrosion Protection: Special marine coatings (up to C5-M classification) for harbor conditions.

Catalonia Industrial Compliance Brief

Operations in European hazard zones require explosive atmosphere equipment to meet stringent safety metrics. Standard induction motors represent potential ignition sources due to high temperatures or electrical arcing. Our specialized low voltage motors integrate flameproof enclosures (Ex d/Ex de) to isolate electrical faults, mitigating risk in volatile Zone 1 and Zone 2 areas.

Local Support Channels

Barcelona Engineering Office & Logistical Support Hub

Global Technology Powerhouse: Wolong Electric Drive

Bringing together a century of motor manufacturing expertise, featuring renowned industrial brands including ATB, Brook Crompton, Morley, Laurence Scott, Schorch, GE, and OLI.

Shaanxi Nanfang Motor

Authorized global distributor of Wolong Electric Drive Group. Since its founding in 1984, Wolong has expanded to incorporate 3 global manufacturing bases, 39 individual production factories, and 3 high-tier R&D centers worldwide, driving technological innovation in hazardous-area motors.

Acquisition Legacy

Wolong's portfolio features acquired global motor manufacturing leaders: Austrian ATB Group (incorporating Morley mining motors and Laurence Scott low-starting-current naval/nuclear class equipment), and Germany's historic Schorch Electric (founded 1882), reinforcing industrial pedigree.

NEMA & IEC Global Footprint

Supported by the integration of Brook Crompton Motors (over 100 years of efficiency designs) and a commercial/industrial motor partnership with General Electric (GE). This dual expertise in NEMA and IEC standards allows us to export certified equipment worldwide.

39
Global Factories
58+
Countries Supplied
32+
Core Patents
200+
Major Projects Delivered

Engineered Solution Advantages

Optimized industrial performance designed to exceed strict safety regulations.

ATEX/IECEx Certified

Engineered for Zone 1, Zone 2, Zone 21, and Zone 22 applications. Our products comply with European safety directives and offer reliable protection in gases, vapors, mist, and combustible dust environments.

High Efficiency & Savings

Available in IE3, IE4, and ultra-high IE5 efficiency standards. Also offering Permanent Magnet (PM) motor layouts that reduce energy consumption and operating costs in continuous production plants.

Diversified Product Lines

A comprehensive product range that covers fractional-power to heavy industrial low voltage AC drives, variable frequency variants, tunnel boring machinery, and underground coal mine equipment.

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Anatomy of our Explosion-Proof Motors

Excellence in engineering, from high-strength cast frames to precision-wound VPI stator insulation systems.

1. Precision Engine Rotor Systems

The rotor features a durable squirrel-cage design, utilizing high-quality cast aluminum produced via centrifugal casting or advanced die-casting methods. The integrated rotor bars and end rings provide reliable mechanical and electrical performance. For larger or specialized capacities, copper bar rotors with high-strength brazed end rings are utilized to ensure operational stability under heavy startup loads.

  • Material Quality: Pure cast aluminum or high-grade copper alloys.
  • Dynamic Balancing: Standard balance grades exceeding ISO 1940 requirements to minimize vibration.
  • Shaft Construction: High-tensile forged carbon steel or alloy steel, optimized for specific torque characteristics.
Motor Rotor Assembly
Motor Stator Winding

2. Advanced Stator Insulation & VPI Winding

Our stator insulation utilizes Class F and Class H materials. Coils are insulated with polyester-imide enameled wire, reinforced with mica tape and glass cloth, and processed through our Vacuum Pressure Impregnation (VPI) facility. This procedure eliminates air pockets within the windings, providing resistance against moisture, industrial chemicals, and thermal cycling stress.

  • Insulation Class: Class F (155°C limit) or Class H (180°C limit), with Class B temperature rise.
  • Process: Controlled Vacuum Pressure Impregnation (VPI) with solvent-free resin.
  • Testing: High-voltage impulse tests, partial discharge monitoring, and insulation resistance audits.

3. Explosion-Proof Cast Iron Frame

The motor enclosure utilizes high-grade cast iron (or steel plates for custom configurations) designed through digital multi-physics thermal and structural simulations. The flameproof joints (paths) are machined to strict tolerances, allowing the enclosure to contain internal explosions without propagating flames to the surrounding atmosphere.

  • Material: Grey cast iron (EN-GJL-200/250) or ductile iron for high-stress applications.
  • Explosion Protection: Flameproof enclosure (Ex d / Ex de) with path profiles designed to cool escaping combustion gases.
  • Ingress Protection: Standard IP55, IP56, or IP65/66 configurations for dust and water protection.
Heavy Cast Iron Motor Frame
Low Noise Fan Hood System

4. Low-Noise Ventilation Fan & Hood

Our dynamic cooling layout features an optimized fan cover, internal air guide cylinders, protective mesh screens, and structural silencer plates. The non-sparking fan is paired with an aerodynamic air path that reduces operational noise while maintaining heat dissipation, even at low speeds under Variable Frequency Drive (VFD) operation.

  • Fan Material: Non-sparking, static-conductive plastic, cast aluminum, or brass.
  • Acoustic Design: Integrated silencing baffles to limit noise emissions.
  • Safety Grid: Guard protection meeting IP20/IP22 touch requirements.

International Certifications & Conformity

Wolong drive systems hold comprehensive certifications, simplifying import and compliance clearance for Spanish and multinational industrial operators.

Nemko ATEX Certification
Nemko / ATEX
CSA Certificate
CSA / CSA-US
CE Mark
CE Mark
CCC Certificate
CCC Ex
SABS Standard
SABS Standard
TESTSAFE Compliance
TESTSAFE

Strict Adherence to International Standards

Our manufacturing facilities implement strict QA processes that align with ISO 9001 and ISO 14001 guidelines, maintaining consistency across our production batches.

Our products conform to standard IEC/EN 60079 series guidelines for explosion-proof safety, and are tested under NEMA standards for the North American market, including UL and CSA certificates. Crucially for coal mining export projects, our TESTSAFE compliance offers access to the Australian coal mining machinery supply chain, demonstrating the global versatility of our drive systems.

Supply Chain Resilience & Global Logistical Reach

In modern industrial distribution, lead times and supply chain reliability are critical factors. Our manufacturing operations utilize a robust supply network and raw material sourcing, helping us maintain manufacturing continuity even during global shipping disruptions.

By consolidating operations in high-capacity hubs, we manage costs for key components—including copper wire, electrical steel, and cast frames—without compromising quality. We coordinate directly with major marine ports and European land transport routes, ensuring timely and cost-effective delivery to your site or warehouse in Barcelona.

100% Inspected & Tested
4-6 Wks Average Custom Order Lead Time

Quality Control Benchmarks

Every low voltage explosion-proof motor undergoes inspection protocols before dispatch:

  • Stator Surge & High-Pot Tests: Verifying insulation integrity under electrical stress.
  • Enclosure Pressure Leak Tests: Ensuring flameproof joint integrity.
  • Thermal and Vibration Profiling: Under dynamic simulated load runs.
  • Certificate Verification: Serialized documentation linking to safety records.

Localized Application Scenarios

Tailored motor solutions for chemical, municipal, and marine operations across Catalonia.

Petrochemical Processing

Powering high-capacity pumps, compressors, and mixing equipment in chemical plants near Tarragona and Barcelona. Our Ex d designs contain internal sparks, protecting volatile gas environments (Group IIA, IIB, and IIC).

Compliance: Zone 1 & 2 Gas Protection

Port Bulk Material Handling

Conveyor drives, dust extraction fans, and grain silo machinery operating along the Barcelona harbor. Dust ignition-proof (Ex tb / Ex tc) motors protect against ignition risks from organic and metallic dust (Group III).

Compliance: Zone 21 & 22 Dust Protection

Wastewater & Treatment

Reliable drives for aeration blowers and submersible sludge pump setups in municipal water treatment plants, where corrosive gases like hydrogen sulfide require high-durability epoxy finishes.

Compliance: IP66 High-Ingress Enclosures

The Digital & Green Transition

Industrial regulations in the EU are driving toward increased energy efficiency and predictive maintenance integration. Our future technology roadmap focuses on three areas:

IE5 Permanent Magnet Synchronous Motors (PMSM)

Reducing mechanical losses and maximizing energy savings in varying-speed operations.

Integrated Wireless IoT Vibration & Temperature Sensors

Allowing real-time monitoring of ATEX-rated machinery without physical inspection penetrations.

Eco-friendly Biodegradable Insulating Varnishes

Aligning with Spanish environmental guidelines to reduce lifecycle footprint during repair and recycling.

Custom Engineering & Sizing

We modify shaft configurations, supply custom voltage taps (230V to 690V and intermediate frequencies), and construct matching motor skid frames to fit legacy foundations in Catalan refineries.

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Frequently Asked Questions

Technical details regarding compliance, configuration, and shipping to Spain.

1. What specific ATEX zones do your low voltage motors support?
Our explosion-proof motor series support various safety classifications, including Zone 1 and Zone 2 for gas hazards (using Ex d or Ex de flameproof protection) and Zone 21 and Zone 22 for combustible dust hazards (using Ex tb or Ex tc dust ignition-proof protection).
2. Are Wolong motors compatible with local European voltage and frequency grids?
Yes. We design and deliver low voltage AC motors adjusted for the standard Spanish and European grid supplies, predominantly operating at 230/400V or 400/690V at 50Hz. Custom configurations (such as 60Hz variants for marine vessels or specialized voltages for chemical processing equipment) are available upon request.
3. How are ATEX certification certifications validated for import to Spain?
Each motor is shipped with full certification documentation verified by notified bodies (such as Nemko, PTB, or CESI). The motor nameplate displays the relevant ATEX marking (e.g., II 2 G Ex db IIC T4 Gb), linking directly to the registration records.
4. Can I run these explosion-proof motors with a Variable Frequency Drive (VFD)?
Yes. Series like the Nanyang WEBP3 and YBBP are specifically designed for variable frequency operation. They feature optimized slot designs, insulated bearings on request to mitigate shaft currents, and thermistors (PTC) in the windings to protect against overheating at low operating speeds.
5. What is the typical lead time for deliveries to the Port of Barcelona?
Standard, off-the-shelf configurations are shipped promptly through our logistics network. Custom designs generally have a production cycle of 4 to 6 weeks, followed by sea transit to the Port of Barcelona or land transport depending on regional warehouse availability.
6. What anti-corrosion protection is applied to these motors for marine environments?
For coastal and marine installations (like the Port of Barcelona), we apply polyurethane epoxy coating schemes that meet ISO 12944 classification requirements up to C5-M (Marine). Stainless steel nameplates, fasteners, and specialized shaft seals are standard for marine-grade orders.
7. How does the VPI process improve the motor's operating life?
Vacuum Pressure Impregnation (VPI) replaces traditional varnish dipping. By drawing a vacuum before applying resin under pressure, insulating varnish fills all voids in the stator windings. This creates a solid structure with improved heat dissipation, moisture resistance, and mechanical strength under heavy vibration.
8. What is the procedure for obtaining local technical support and replacement parts in Barcelona?
Shaanxi Nanfang Motor works alongside local authorized service workshops in Europe. We maintain stock of critical spare parts (bearings, terminal boards, seals, fan cowls) to support prompt maintenance and minimize downtime for our Catalan customers.

Ready to Upgrade Your Industrial Drive Infrastructure?

Contact our engineering support team for customized drawings, certified documentation, or price quotes adjusted to your project specifications.

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