AC Low Voltage Explosion-Proof Motor Manufacturers & Suppliers

Global Engineering Excellence, High-Efficiency Powertrain Systems, and ATEX/IECEx Certified Safety Solutions for Industrial Hazardous Areas.

Shaanxi Nanfang Motor Technology Co., Ltd

Serving as the authorized strategic global distributor of Wolong Electric Drive Group Co., Ltd., Shaanxi Nanfang Motor Technology connects international procurement managers with unmatched industrial powertrain solutions.

Founded in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580), Wolong Electric has evolved into a global powerhouse for electric motor design, manufacture, and control integration. Operating 3 primary manufacturing bases, 39 advanced factories, and 3 global R&D centers, Wolong serves critical heavy industries globally.

By marrying German, British, and Austrian engineering legacies with highly optimized Chinese smart factories, we deliver high-reliability explosion-proof systems. These are meticulously tailored to harsh oil refinery operations, offshore platforms, chemical process plants, and subterranean coal mine tunnels.

Key Capabilities & Solutions

  • ATEX/IECEx/EAC Certified Protection: Secure designs for Zone 1, Zone 2, Zone 21, and Zone 22 hazards.
  • Ultra-High Energy Efficiency: Outfitted with IE3, IE4, and IE5 certifications, as well as permanent magnet designs.
  • Extensive Application Fit: Perfectly built for high-inertia pumps, heavy-duty compressors, blowers, and tunnel borers.
  • Seamless System Integration: Full variable frequency (VFD) drive packages, lowering installation costs.
Explore Technology Solutions
100+
Global Production Facilities
58+
Exporting Countries
32+
Core Explosion-Proof Patents
200+
Mega Projects Completed

A Century of Engineering Heritage

Wolong's global reach is strengthened by acquiring and integrating the world's most trusted motor manufacturers.

ATB Motor Group Factory

Austrian ATB Group (Morley & Laurence Scott)

In 2011, Wolong acquired 97.94% of the Austrian ATB Group, integrating century-old European engineering excellence into its technical core. Under the ATB umbrella, brands like Morley—with 130 years of underground coal mining traction motor legacy—and Laurence Scott—the UK pioneer in nuclear reactor low-starting-current motors—reinforced our technical expertise, delivering extremely robust heavy industrial motor platforms.

Brook Crompton Motor Production

Brook Crompton Motors

A premier participant in the global electric motor market for over 110 years, Brook Crompton stands as a synonym for premium energy efficiency. Under Wolong's wings, Brook Crompton continues to lead in designing low, medium, and high-voltage AC motors—specifically the legendary Brook Crompton "W" and "10" series—for hazardous environments requiring safe adjustable-speed packages.

Schorch Electric Motors Facility

Schorch Electric Motors (Germany)

Established in Germany in 1882, Schorch motors joined Wolong in 2011. Renowned for custom-engineered drive systems, Schorch is a trusted supplier in offshore oil platforms, major petrochemical terminals, power plant feed pumps, and municipal wastewater works. They set global benchmarks for mechanical shock resistance and thermal management.

OLI Vibration Motor Integration

OLI Vibration & GE Industrial Motor Partnership

Wolong’s global alignment includes OLI, the market leader in vibration motors. Crucially, in 2018, General Electric (GE)’s commercial and industrial motor division joined the Wolong lineup. This expansion brought GE's expertise in severe-duty petroleum and chemical motors (NEMA standards) directly into our manufacturing systems, providing global clients with certified NEMA standard explosion-proof motors.

Explosion-Proof Motors: Global Commercial & Industrial Trends

A comprehensive analysis of global regulatory shifts, procurement demands, and Chinese production efficiency advantages.

1. Global Regulatory Alignment and the IE4/IE5 Transition

In modern industrial process engineering, the demand for explosion-proof safety is closely linked with the push for decarbonization and energy efficiency. Under international frameworks like ATEX (Directive 2014/34/EU) and the IECEx system, hazardous environments demand motors that prevent mechanical sparks, hot surfaces, and electrical arcs. Simultaneously, standard EN 60034-30-1 mandates transitioning from IE3 to IE4 (Super Premium) and IE5 (Ultra-Premium) efficiency classes.

This dual requirement presents a significant engineering challenge. Decreasing electrical losses within an explosion-proof frame demands advanced electromagnetic designs. High-efficiency motors run cooler, which directly lowers outer enclosure temperatures—a critical factor for chemical gases with low ignition temperatures (Class T4, T5, and T6). High-grade non-grain-oriented electrical steel and optimized copper slot fill-factors reduce internal windage and core losses, ensuring both regulatory safety and long-term energy savings.

"The modern trend focuses on integrating Variable Frequency Drives (VFDs) with explosion-proof motors. Our Nanyang WEBP3 and YBBP series are specifically designed to withstand the steep voltage rises (dv/dt) caused by IGBT switching, preventing premature winding failure in gas-hazardous areas."

2. The Chinese Factory Advantage: Quality, Efficiency, and Integrated Supply Chain

Why do international EPC contractors, oil-and-gas majors, and heavy equipment OEMs look to Chinese manufacturers like Wolong for their explosion-proof motors? The answer lies in our advanced, integrated manufacturing ecosystem. China has consolidated the entire supply chain, from raw material processing to final certification testing.

At Wolong’s production centers, automation is integrated into every step: automatic stator winding, robotic copper coil insertion, precision VPI (Vacuum Pressure Impregnation) encapsulation, and automated dynamic balance testers. By producing crucial components like high-strength gray cast iron frames and copper rotor bars in-house, we eliminate supply chain bottlenecks. This enables us to offer shorter lead times for highly customized runs than European and North American factories, while maintaining consistent build quality.

3. Localized Applications and Industrial Field Scenarios

Different industrial projects present unique structural challenges. A motor designed for an underground coal mine must handle different hazards than one destined for an offshore oil platform:

  • Underground Mining: The YBK3 and YBU series are built with flameproof enclosures (Ex d I Mb). They feature heavy-duty welded steel plates or high-strength cast iron to withstand internal explosions of methane gas and coal dust without igniting the surrounding mine atmosphere.
  • Petrochemical & Oil Refining: The YBX3, YBX4, and YBX5 series (Ex d IIB/IIC T4 Gb) drive critical centrifugal pumps and gas compressors. They feature specialized labyrinth shaft seals and flameproof joint structures to prevent flammable gases like hydrogen or ethylene from leaking inside.
  • Dust Hazard Industries (Grain Silos, Woodworking): The YFB3 dust explosion-proof series (Ex tb IIIC T135°C Db) features IP65/IP66 ingress protection, preventing fine organic dust from entering the housing and causing ignition.

4. Critical Procurement Considerations for Global Engineers

Procuring explosion-proof motors requires verification of mechanical compatibility and regional regulatory compliance. Key considerations include:

Requirement Category Standard Parameters Engineering Significance
Explosion Certification ATEX, IECEx, CSA, EAC Ex, SABS Ensures local legal compliance and site-safety sign-off.
Dimension Standards IEC (Metric) / NEMA (Imperial) Critical for retrofits and drop-in replacements.
Thermal Class Class F Winding (Class B Rise), H optional Extends insulation life in hot ambient conditions.
Ingress Protection IP55, IP56, IP65, IP66 Prevents liquid jet intrusion and abrasive dust ingress.

Ex-Proof Motor Components & Structural Design

A detailed look at the core design features that keep our motors performing reliably in hazardous environments.

Ex Motor Rotor Assembly

Advanced Rotor Systems

Our rotors feature a rugged squirrel cage design. Cast aluminum rotors are produced using centrifugal or die-casting techniques, ensuring a single-piece construction that integrates the rotor bars and end rings. This design delivers structural integrity and outstanding torque properties. For larger capacity motors, we use copper bar rotors with robust bar securing and end ring welding procedures, preventing thermal stress damage. The protective rings on high-speed models ensure reliable operation across all speed ranges.

VPI Process Stator Winding

VPI Processed Stators

The stator coils are wrapped with polyester film and reinforced glass-cloth mica tape. They undergo a Vacuum Pressure Impregnation (VPI) process to ensure void-free insulation. This encapsulation creates high mechanical strength, resistance to moisture, and excellent thermal stability. The system handles the voltage stress of VFD operation, minimizing the risk of winding short-circuits.

Heavy Cast Iron Motor Frame

Rigid Motor Frame

Designed using structural and fluid multi-physics simulation platforms, our frames are made from high-tensile cast iron or welded structural steel. The design provides mechanical redundancy, high structural strength, and excellent heat dissipation. It is engineered to absorb shock, reduce vibration, and keep the motor running cool.

Low Noise Fan Hood System

Low-Noise Fan Hood System

The low-noise ventilation system includes a streamlined hood, air guide cylinders, protective screens, and sound-damping plates. By optimizing air flow and using acoustic absorption materials, we reduce noise caused by turbulence. The system carries an IP22 rating, preventing debris or fingers from contacting the fan blade while maintaining optimal air flow.

International Certification Directory

Wolong motors comply with leading international quality and safety directives.

Nemko ATEX Certification

Nemko / ATEX

CSA Certification

CSA Standard

CE Mark Certification

CE Compliance

CCC China Certification

CCC Ex

SABS Certification

SABS South Africa

ISO 9001 Ex Standard compliance: All Wolong plants operate under audited quality control systems, guaranteeing that explosion-proof flamepaths and enclosure clearances are inspected and logged for traceabilty.

IECEx & ATEX Standards: Certified for Zone 1 and Zone 2 hazardous areas, facilitating smooth customs clearance and regulatory approval in European Union countries and international markets.

NEMA Standards: Wolong's NEXP series motors comply with UL and CSA standards, meeting the electrical and mechanical requirements of the North American market.

TESTSAFE Certification: Our compliance with Testsafe, the largest coal product safety certification body in the Southern Hemisphere, enables Wolong's mining motors to enter Australia and other global coal mining regions.

Technical Frequently Asked Questions

Critical engineering and compliance information for procurement managers and project coordinators.

Q1: What is the main structural difference between flameproof (Ex d) and dust-ignition proof (Ex t) motors?
Flameproof (Ex d) motors are designed to contain an internal explosion of gas or vapor. The joints and flamepaths are engineered to cool escaping flame gases, preventing them from igniting the surrounding hazardous atmosphere. Dust-ignition proof (Ex t) motors rely on tight, ingress-protected enclosures (IP65/IP66) to prevent combustible dusts (like coal, grain, or starch) from entering the motor, while limiting maximum surface temperatures.
Q2: How does a VFD affect the thermal performance of an explosion-proof AC motor?
Running a motor at reduced speeds via VFD reduces the cooling capacity of shaft-mounted fans. Under continuous constant torque, this can cause temperature rise. Winding designs must feature high thermal class insulation (Class F/H) and RTD sensors. In some applications, independent constant-speed blowers (separate Ex-certified forced-ventilation units) must be added.
Q3: What makes Wolong NEMA motors suitable for North American retrofits?
Wolong NEXP series motors comply with NEMA frame and shaft standards, featuring Class I Div 1 and Div 2 certifications. This makes them drop-in replacements for standard US and Canadian installations, using identical bolt patterns, shaft center heights, and conduit box locations.
Q4: What role does the Vacuum Pressure Impregnation (VPI) process play in motor safety?
VPI replaces the air gaps inside stator windings with solid varnish insulation. This prevents partial discharge failures, improves heat dissipation from the coils to the frame, and seals the windings against moisture, vibration, and chemical vapor exposure.
Q5: Can I get Wolong explosion-proof motors with customized shaft dimensions or mounting layouts?
Yes. We offer customized shaft designs, specialized bearings, alternative mounting options (vertical, horizontal, foot-mount, flange-mount), and unique terminal box orientations to meet your specific project needs.
Q6: What is the typical lead time for an IECEx certified IE4 explosion-proof motor?
Standard frames are often available from stock or on short assembly cycles. Fully customized engineering runs typically take 6 to 10 weeks, depending on frame size, certifications, and required testing.
Q7: How do your explosion-proof motors perform in sub-zero or high-temperature ambient conditions?
Our standard motors are certified for ambient conditions from -20°C to +40°C. For extreme applications, we offer custom certifications and materials (such as space heaters and low-temperature steels) to support operations from -50°C to +60°C.
Q8: Why is the TESTSAFE certification critical for Australian mining projects?
TESTSAFE certification verifies that our mining motors meet Australian safety standards. This allows our coal mine motors, like the YBK3 series, to be imported and operated in Australian subterranean mines.
Q9: How are bearing currents mitigated in variable frequency (VFD) motors?
For VFD-driven models, we can install insulated non-drive-end (NDE) bearings or shaft grounding rings. These components redirect high-frequency shaft currents to the ground, preventing electrical pitting and premature bearing failure.
Q10: What test documentation is provided with shipment?
Every motor is shipped with a standard type-test report, Ex certificate documents, insulation resistance logs, and frame dimensions. Additional inspections, including witness load tests or noise tests, can be arranged prior to shipment.
All AC Low Voltage Explosion-Proof Motor Products