AC High Voltage Explosion-Proof Motor Manufacturer & Factories

Global Industrial Grade Explostion-Proof Driving Systems Engineered for Hazardous Environments. Complying with ATEX, IECEx, UL, and CSA Certifications.

Industrial AC High Voltage Explosion-Proof Motors

Explore our premium catalog of high-efficiency flameproof and increased-safety AC motors developed for high-voltage operational stability and safety compliance.

WOLONG Nanyang ATB brand YB3 series compact high voltage explosion proof motor

China WOLONG Nanyang ATB brand YB3 series (compact design) high voltage and high-efficiency explosion proof three phase asynchronous motor

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WOLONG Nanyang ATB brand YBBPX Variable Frequency High Voltage Explosion-Proof Motor

OEM WOLONG Nanyang ATB brand YBBPX High Voltage Explosion-Proof Variable Frequency Three-Phase Motor

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WOLONG Nanyang ATB brand YBXKK High-Voltage High-Efficiency Explosion-Proof Motor

CE Certification WOLONG Nanyang ATB brand YBXKK High-Voltage High-Efficiency Explosion-Proof Electric Motor

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WOLONG Nanyang ATB brand TZYW positive pressure housing type motor

CE Certification WOLONG Nanyang ATB brand TZYW series positive pressure housing type brushless excitation synchronous motor

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WOLONG Nanyang ATB brand TAW series safety brushless synchronous motor

CE Certification WOLONG Nanyang ATB brand TAW series (new generation) increased safety brushless excitation three-phase synchronous motor

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WOLONG YAKK YAKS High voltage motor

CE Certification WOLONG YAKK YAKS High voltage increased safety three-phase asynchronous motor

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WOLONG Nanyang ATB brand YZYKK high voltage positive pressure motor

China WOLONG Nanyang ATB brand YZYKK series high voltage positive pressure shell type three-phase asynchronous motor

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WOLONG Nanyang ATB brand YZYKS motor

China WOLONG Nanyang ATB brand YZYKS series high voltage positive pressure shell type three-phase asynchronous motor

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About Shaanxi Nanfang Motor Technology & Wolong Group

Shaanxi Nanfang Motor Technology Co., Ltd. is the authorized global distributor of Wolong Electric Drive Group Co., Ltd. Wolong, established in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580), has spent over three decades transforming into the definitive world leader in motor manufacturing and advanced drive control systems.

With 3 key manufacturing bases, 39 state-of-the-art factories, and 3 global R&D centers, Wolong drives high-end technical advancements in China, Europe, and Japan. Our strategic path has merged renowned global motor brands, consolidating a comprehensive industrial motor portfolio designed to fulfill standard, customized, and hazardous operational demands globally.

Brook Crompton
Morley
Laurence Scott
Schorch
ATB
General Electric (GE)

Global Operational Strengths

Comprehensive Brand Portfolio:

Bringing century-old engineering lineage into modern applications. From Morley's mining expertise to Laurence Scott's nuclear designs and GE's heavy industrial power, our integrated solutions have established a standard of excellence.

Advanced Multi-Physics Simulation:

Rotor dynamic, structural mechanical, and fluid thermal calculations are simulated on unified digital platforms to guarantee mechanical longevity and heat dissipation performance.

Vast Testing Capability:

In-house certification tests check full load capacity, sound levels, high-frequency harmonics, and thermal saturation bounds under strict explosive simulator parameters.

39+
Factories Worldwide
58+
Countries Reached
32+
R&D Patents
200+
Large Scale Projects

Industry Trends in High-Voltage Explosion-Proof Motors

How technical developments, safety compliance requirements, and decarbonization strategies are transforming next-generation drive designs.

1. Ultra-High Efficiency & Carbon Neutrality

Industrial operations are increasingly focused on improving energy efficiency. High-voltage explosion-proof motors are moving beyond traditional IE3 efficiency classes toward IE4 and IE5 super-premium efficiency standards. Manufacturers achieve this by optimizing stator slot shapes, reducing windage loss, and using high-grade silicon steel sheets to lower magnetic core losses.

2. Digital Integration & Smart Diagnostics

Modern explosion-proof systems are evolving into smart, connected devices. Integrated explosion-proof vibration sensors, thermal couplers, and air pressure gauges continuously stream operating data to centralized plant control systems. AI-driven predictive maintenance platforms analyze these data signatures, allowing operators to schedule maintenance before structural faults occur, reducing costly plant downtime.

3. Strict Dual-Certification Compliance

International chemical, petrochemical, and oil exploration initiatives require unified compliance standards. Procurement teams demand motors that carry both ATEX (Europe) and IECEx (International) certifications. Multi-certified motors streamline safety audits and reduce the engineering overhead of managing regional variations across global project sites.

Engineering Solutions for Demanding Applications

Our core technical design principles ensure reliable performance, mechanical integrity, and high explosion safety standards.

Explosion proof motor rotor design detail

High-Integrity Stator & Rotor Core Technologies

Rotor System: Features a rugged squirrel cage design utilizing cast aluminum or high-performance copper bars. The centrifugal aluminum casting and precision die-casting techniques unify the rotor bars and end rings into a single, cohesive component. This structure ensures high torsional strength, thermal resilience, and optimal starting torque characteristics.

Stator Insulation: Coils are wrapped with high-mica content tape, layered with glass cloth, and insulated with premium polyester film. The complete assembly undergoes a rigorous Vacuum Pressure Impregnation (VPI) process, resulting in a dense insulation barrier. This design provides reliable electrical resistance, mechanical strength, and moisture-proofing, qualifying it for high-temperature and harsh industrial applications.

Rugged Enclosures & Low-Noise Ventilation Systems

Motor Frame Structure: Our motor frames are engineered using digital platforms that simulate fluid and multi-physics structural fields. Cast from high-strength cast iron or structural steel, they provide structural redundancy and vibration damping. This design handles external mechanical impacts while optimizing thermal paths to minimize local hot spots.

Optimized Ventilation: The low-noise fan system features an aerodynamic air guide cylinder, protective windows, and silencer plates. The side-entry air intake minimizes turbulence and flow losses. Combined with integrated sound-absorbing materials, the system reduces operating noise while maintaining an IP22 rating to prevent direct contact with rotating components.

Low noise fan hood design and motor frame structure

Global Procurement Demands & TCO Optimization

Key financial and operational considerations for engineering procurement managers when selecting high-voltage, explosion-proof motors.

Total Cost of Ownership (TCO) Formula

Selecting an explosion-proof motor involves analyzing more than just the initial purchase price. The overall value is defined by the Total Cost of Ownership:

TCO = CAPEX + OPEX (Energy Consumption) + Maintenance Costs + Downtime Risk Expenses

Energy Efficiency Savings: Because high-voltage motors operate continuously in critical industrial processes, a 1% increase in energy efficiency can lead to significant cost savings. Over a typical 15-year operational lifespan, energy costs can account for more than 90% of the motor's total cost of ownership.

  • Supply Chain Reliability: Having 39 manufacturing plants worldwide ensures consistent lead times and protects projects against geopolitical trade disruptions.
  • Interoperability and Standardization: Standardized mounting footprints and shaft extensions simplify integration with existing pumps, compressors, and fans.
  • Custom-Engineered Solutions: We offer customized design options, including specialized shaft extensions, non-standard voltages, and dual-chamber terminal boxes for specific installation requirements.

Corporate Mergers & Acquisitions Timeline

How Wolong has integrated centennial motor brands and global expertise to build a leading technical foundation.

WOLONG has pursued a global branding strategy by acquiring established, industry-leading motor manufacturers. These strategic partnerships have integrated centuries of engineering expertise into our current product lines:

2011: Acquisition of Austrian ATB Group

Wolong acquired 97.94% of the Austrian ATB Group, which includes the Morley mining motor brand and Laurence Scott. This acquisition expanded Wolong's capabilities in heavy-duty mining and nuclear power applications.

2011: Integration of Schorch

Founded in 1882, Schorch joined Wolong. Their experience in drive systems for the oil, gas, and chemical industries strengthened Wolong's presence in high-voltage petrochemical applications.

2015: Merging with China Nanyang Explosion Protection Group (CNE)

CNE, one of China's largest explosion-proof motor research and manufacturing bases, joined Wolong. This partnership strengthened the group's manufacturing capacity and technology base for explosion-proof applications.

2018: Acquisition of General Electric (GE) Industrial Motors Division

Wolong acquired GE's commercial and industrial motor business. This integration brought GE's design standards, quality systems, and industrial experience in North America into the Wolong Group.

Certified Safety & Global Standards

Our motors are tested and certified to comply with international explosion-proof standards and safety guidelines.

Compliance Standards Overview

  • ISO 9001 & ISO 14001: Manufacturing facilities operate under quality and environmental management systems audited by accredited registrars.
  • ATEX & IECEx: Certified for Zone 1 and Zone 2 hazardous gas atmospheres, as well as Zone 21 and Zone 22 combustible dust zones.
  • UL & CSA Standards: Tested for Class I, Division 1 and Division 2 installations in North American markets.
  • TESTSAFE: Approved for mining and underground equipment, facilitating entry into the Australian mining market and similar regulatory jurisdictions.

Solutions for Diverse Industrial Applications

How our engineering solutions address the specific environmental and operational challenges of different industries.

Oil, Gas & Petrochemical

Our motors are designed for offshore drilling rigs, pipelines, and refinery environments. Options include flameproof (Ex d), increased safety (Ex e), and pressurized (Ex p) enclosures that handle ambient temperature swings, saline corrosion, and explosive atmospheres.

Underground Mining Systems

Designed for coal face conveyors, shearers, and ventilation fans. Our mining motors use thick-walled cast iron construction to resist impact damage, dust accumulation, and damp conditions, keeping critical mine systems running reliably.

Power Generation & Nuclear

We build specialized motors for cooling water pumps, boiler feed pumps, and auxiliary draft fans. These systems are engineered to run reliably during voltage fluctuations and carry certifications for safety-critical nuclear installations.

Technical Roadmap & Future Outlook

Our development pipeline focuses on three key design areas to meet the changing needs of global industries:

  • Amorphous Metal Alloys: Researching the use of amorphous metal cores in high-voltage stators to significantly reduce eddy current losses.
  • Hydrogen-Safe Designs: Developing enclosures and sealing materials optimized for clean hydrogen storage, transportation, and blending facilities.
  • Direct-Drive Permanent Magnet Motors: Creating high-torque, low-speed permanent magnet motors that eliminate the need for gearboxes, reducing mechanical complexity and maintenance requirements.

Frequently Asked Questions

Technical guidance and answers for engineers and procurement managers.

What is the difference between Flameproof (Ex d) and Increased Safety (Ex e) protection concepts?

An Ex d (flameproof) motor is designed with an enclosure strong enough to contain an internal explosion without damage. It prevents the internal flame from escaping and igniting explosive gases in the surrounding environment.

An Ex e (increased safety) motor focuses on prevention. It uses tight design tolerances to prevent sparks, arcs, and excessive temperatures from occurring during normal operation, making it suitable for Zone 2 environments where explosive gases are rarely present.

Why is Vacuum Pressure Impregnation (VPI) essential for high-voltage motors?

The VPI process extracts air and moisture from the stator windings under vacuum, then forces solventless insulating resin into the coil structures under high pressure. This eliminates air voids, improving the motor's dielectric strength, mechanical rigidity, heat dissipation, and resistance to environmental moisture.

How do positive pressure (Ex p) motors operate in hazardous environments?

Ex p motors maintain a continuous positive pressure of clean air or inert gas inside the enclosure. This overpressure prevents surrounding explosive gases or dust from entering the housing. If the internal pressure drops below the minimum safe threshold, integrated pressure monitoring systems trigger an alarm or shut down the motor.

What standards guide the testing of high-voltage explosion-proof motors?

Global testing is guided by the IEC 60079 series for explosion-proof equipment and IEEE 112 / IEC 60034 for electrical and thermal performance. These protocols cover flame path tolerances, enclosure pressure containment, temperature rise limit tests, and efficiency measurements.

Industrial Explosion-Proof & Specialized Motors Catalogue

Explore our additional line of certified flameproof conveyor motors, dust-proof induction systems, and specialized industrial drives.

WOLONG Nanyang ATB brand YBF series flameproof motor

CE Certification WOLONG Nanyang ATB brand YBF series fans high voltage flameproof three-phase asynchronous motor

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WOLONG Nanyang ATB brand YWKK YWKS Non-sparking induction motor

OEM WOLONG Nanyang ATB brand YWKK, YWKS High-voltage Non-sparking Three-phase Induction Motor (frame size 315-630)

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WOLONG YFBKK Dust-proof HV Motor

OEM WOLONG YFBKK Dust-proof HV Motor Supplier, Exporters

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WOLONG Nanyang ATB brand YBSD flameproof conveyor motor

High-Quality WOLONG Nanyang ATB brand YBSD series flameproof AC 3 Phase Motors for conveyor

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WOLONG Nanyang NSHE NEMA AC Motor

OEM Wolong Nanyang NSHE series NEMA standard three-phase asynchronous AC Electric motor

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WOLONG Nanyang WXF high temp induction motor

CE Certification Wolong Nanyang WXF series high temperature fire 3 phase induction motor squirrel cage AC motor

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WOLONG YBU tunnel boring machine motor

High-Quality Wolong Nanyang YBU/YBUS/YBUD series tunnel boring machine flameproof three-phase asynchronous motor

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WOLONG YZYKS high voltage positive pressure motor supplier

China WOLONG Nanyang ATB brand YZYKS series high voltage positive pressure shell type three-phase asynchronous motor

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All AC High Voltage Explosion-Proof Motor Products