CE Certification IE5 Ex Motor Manufacturers & Suppliers

Decarbonizing Hazardous Environments with Ultra-Premium Efficiency Explosion-Proof Drive Systems

The Era of IE5 Ultra-Premium Efficiency in Hazardous Environments

The global industrial sector is undergoing a profound paradigm shift. As corporate decarbonization mandates tighten and energy prices fluctuate, operational efficiency has evolved from a financial metric to a core regulatory imperative. Central to this transformation is the transition to IE5 Ultra-Premium Efficiency electric motor systems, specifically designed for hazardous, explosion-prone workspaces.

Under the EU Eco-design Regulation (EU) 2019/1781 and equivalent global frameworks, motors deployed in industrial locations must prioritize thermal efficiency and minimal energy dissipation. When these motors operate in hazardous atmospheres—subject to combustible gases, dust, or vapors—the integration of CE Certification, ATEX, and IECEx safety features with IE5 energy performance becomes critical.

Historically, explosion-proof motors suffered from compromised efficiency profiles due to heavy protective enclosures (Ex d, Ex e, Ex p) and thermal constraints. Today's advanced IE5 Ex motors utilize state-of-the-art permanent magnet technology (PMSM) and advanced fluid-cooled mechanisms to minimize winding losses, reducing Total Cost of Ownership (TCO) while guaranteeing absolute containment of ignition sources.

R&D Research Innovation at Wolong Group

Custom Engineering Solutions for High-Risk Environments

Bridging the gap between extreme operating environments and optimal energy conservation standards.

ATEX / IECEx / CE / EAC Certified

We deliver certified explosion protection portfolios tailored to local standards across Europe, North America, the CIS region, and Oceania, satisfying strict safety parameters for Gas Zone 1, Zone 2, Dust Zone 21, and Zone 22.

IE5 Ultra-Premium Efficiency

Both induction-type and permanent magnet synchronous motor (PMSM) configurations are available. Achieving the IE5 standard translates to a 20-30% reduction in heat dissipation and energy loss compared to IE3 motors.

Diversified Product Customization

Covering fractional up to high-capacity mega-watt drive designs. Configured for water cooling, force-ventilation, variable frequency drive (VFD) speed regulation, and harsh mining installations.

100+

Production Facilities

58+

Countries Deployed

32+

R&D Patents

200+

Megawatt Scale Projects

Engineered by Shaanxi Nanfang Motor Technology Co., Ltd.

The authorized global distributor of Wolong Electric Drive Group Co., Ltd.

Founded in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580), Wolong Electric has built a robust international reputation. Supported by 3 core manufacturing bases, 39 state-of-the-art factories, and 3 global R&D centers, the group stands as a premier supplier in the international drive technology landscape.

Global R&D Synergy

Wolong coordinates development programs across research centers in China, Europe, and Japan, establishing a centralized R&D hub in Shanghai. This structural integration ensures our motors meet the cutting edge of fluid dynamics, magnetic path simulations, and electronic variable drive designs.

Vast Brand Portfolio

Incorporates iconic names in heavy industrial equipment: CNE (Nanyang Explosion-proof), Brook Crompton, Morley, Laurence Scott, Schorch, ATB, and OLI. This deep brand heritage allows us to target diverse niche applications, from Navy submersibles to heavy mining conveyors.

Industrial Manufacturing Line Excellence
Advanced Motor Quality Testing Laboratory

Explosion-Proof Technology Domination

Our explosion-proof line benefits from Nanyang Explosion Protection Group's (CNE) legacy as China’s largest dedicated Ex motor research and production base. Since integrating with Wolong, we have consolidated expertise in flameproof (Ex d), flameproof with water cooling (Ex d(w)), increased safety (Ex e), and pressurized shell (Ex p) architectures.

These specialized solutions are engineered to withstand extreme mechanical shocks, volatile chemical vapors, and thermal stresses. The products undergo rigorous testing, ensuring compliance with global certifications including ATEX, IECEx, CU-TR/EAC, CSA, UL, and South African SABS.

Expertise Highlight: By leveraging global manufacturing standards, we provide drop-in replacements for legacy machinery, allowing brownfield installations to upgrade to IE5 efficiency without expensive modifications to structural footings.

Wolong's Strategic Evolution: Century-Old Brands Consolidated

A history of acquiring and optimizing premium motor technologies worldwide.

Accumulated with abundant assets and decades of experience in manufacturing, Wolong pursued a strategic global expansion strategy to integrate world-class engineering teams.

In 2011, Wolong acquired 97.94% of the Austrian ATB Group (ATB motor), one of the three major European motor manufacturers. This acquisition brought the specialized underground coal mining brand Morley (with a 130-year legacy in heavy-duty machinery) and Laurence Scott (renowned for low starting current designs and supplying naval generator systems) into the Wolong portfolio.

ATB Motor Manufacturing Plant Europe
Brook Crompton Motors Laboratory

Brook Crompton

Boasting over a century of experience in motor design, Brook Crompton has led the way in energy-efficient motor development, delivering premium low, medium, and high voltage AC motors tailored for challenging industrial projects.

Schorch Motor Test Station

Schorch Motors

Founded in 1882 in Germany, Schorch sets the standard for high-power drive systems. These systems are utilized globally in critical applications such as oil and gas extraction, chemical processing, and large-scale power generation.

OLI Brand Vibration Systems

OLI Vibration Motors

OLI is a global leader in electric vibration motors and industrial sensors. Since partnering with Wolong in 1999, OLI has dominated the bulk material handling and concrete consolidation sectors.

General Electric GE Motor Manufacturing Technology Integration

GE Industrial Motors Integration (2018)

In 2018, General Electric’s (GE) commercial and industrial motor division joined the Wolong Group. This addition bolstered our engineering and support network across heavy industries, including oil and gas refining, chemical manufacturing, mining, metal processing, pulp and paper, and water treatment.

This integration combined GE’s design expertise with Wolong’s high-volume manufacturing capabilities, resulting in a reliable product lineup that meets NEMA standards for the North American market and IEC standards for Europe.

China Factory 4.0: Modern Supply Chain Resilience

Combining automated manufacturing with global distribution networks to ensure on-time delivery.

In today's complex supply chain environment, project managers face risks from long lead times and logistics delays. To address this, Shaanxi Nanfang Motor and Wolong have optimized production processes using Factory 4.0 standards.

Our automated factories feature robotic winding systems, automated vacuum pressure impregnation (VPI) facilities, and digital multi-physics test rigs. This tech integration helps eliminate manufacturing defects, while real-time scheduling keeps production on track.

Our streamlined supply chain sources high-grade raw materials—such as low-loss electrical steel sheets and high-purity copper—directly from audited partners. This domestic integration protects our production from external market volatility, allowing us to offer stable pricing and reliable delivery dates.

Assembly process 1
Assembly process 2
Assembly process 3
Assembly process 4
Factory CNC Machining

CNC Precision Machining

Ensures precise dimensional tolerances for flameproof paths on shafts and end caps, preventing hot gas escape.

Stator Winding Line

Robotic Coil Insertion

Maintains high slot fill factor and insulation integrity, preventing inter-turn faults in inverter-fed applications.

Integrated System Test Room

Full Load Testing Rigs

Verifies dynamic thermal performance, vibration spectra, and efficiency curves under simulated field loads.

Engineered Anatomy of Wolong Ex Motors

Inside the technology that delivers safety, high efficiency, and mechanical durability.

Motor Rotor Component

High-Strength Rotor Systems

Our rotors feature a robust squirrel cage design, utilizing cast aluminum produced via centrifugal casting or high-pressure die-casting. This single-piece construction integrates rotor bars and end rings, delivering stable starting torque and reliable operation. For large-capacity configurations, we use copper bar rotors with specialized brazing and high-speed retaining rings to prevent bar lift under thermal stress.

Motor Stator Winding Insulation

VPI Process Insulated Stator

Our stator coils are wound using high-grade copper conductors insulated with polyester film and glass-backed mica tape. Following winding, assemblies undergo our advanced Vacuum Pressure Impregnation (VPI) process. This creates a dense, void-free block with high dielectric strength, moisture resistance, and thermal dissipation performance.

Heavy Cast Iron Frame

Robust Heavy-Duty Enclosure

Engineered using structural and thermal multi-physics simulation software, our cast iron and steel frames feature optimized cooling fins. These frames provide high structural rigidity, minimal resonance levels, and high shock tolerance, helping to ensure long bearing life and safe operation.

Low Noise Fan Hood Assembly

Acoustically Optimized Fan Cover

The low-noise ventilation system features a compact cover, integrated air guides, and internal silencer plates. The side-entry air intake design helps minimize back-draft resistance, while built-in sound-absorbing materials reduce noise. The system is rated IP22, keeping operators safe by preventing physical contact with the fan blades.

Global Certification Standards: Safety Without Compromise

Ensuring compliance across diverse international regulatory markets.

Nemko ATEX Certification Icon

Nemko / ATEX

CSA Safety Standard Icon

CSA

CE Conformity Icon

CE

CCC Quality Icon

CCC

SABS Safety Mark Icon

SABS

TestSafe Coal Mine Safety Mark

TESTSAFE

Compliance Standards & Market Access

Wolong designs and manufactures its electric motors in strict compliance with international safety and quality standards, enabling smooth customs clearance and regulatory approval:

  • ISO 9001: Fully audited quality management system governing design, production, testing, and service.
  • NEMA Standard: Motors engineered to meet North American dimensions, shaft configurations, and performance requirements (such as NEXP standard lines), carrying certified UL and CSA marks.
  • IECEx & ATEX Standards: Certified flameproof (Ex d) and increased safety (Ex e) designs, enabling safe deployment in Gas Zones 1 and 2, as well as Dust Zones 21 and 22 across the UK, Europe, and Asia-Pacific.
  • TestSafe (Australia): Our coal mining motor lines comply with TestSafe parameters, facilitating access to Australian mining projects.
ISO certificate ATEX certificate IECEx certificate Testsafe certificate CSA certificate

Advanced Production Line Showroom

A look at the assembly, winding, insulation, and quality verification processes inside our facilities.

Winding Process Area
Insulation Spray VPI Station
Dynamic Balancing Rigs
Final Outgoing Testing Base

Localized Applications: Solving Critical Engineering Challenges

Wolong drive systems are utilized across high-safety industries around the globe.

Petrochemicals & Gas Refining

In petrochemical facilities, motors face volatile hydrocarbon gases and corrosive ocean air. Our flameproof (Ex d) motors feature marine-grade epoxy coatings and specialized IP66 sealing to protect internal components from moisture ingress and aggressive chemical vapors.

Underground Coal Mining

Underground coal mines are challenging environments due to abrasive coal dust and combustible methane gas. Designed with robust cast iron frames and heavy-duty bearings, our flameproof conveyor motors are engineered to handle high startup loads and deliver reliable performance in confined spaces.

Water Treatment & Pumping

Wastewater plants require continuous operation for processing pumps and aeration blowers. Utilizing IE5 efficiency motors helps treatment plants lower their daily energy consumption and reduce the total cost of ownership over long operating cycles.

Technical FAQ: IE5 Ex Motor Selection & Standards

Answers to common technical questions about implementing ultra-premium efficiency explosion-proof motors.

What is the difference between ATEX and IECEx certifications for IE5 Ex motors?

ATEX is a mandatory European Union directive governing equipment used in explosive atmospheres. IECEx is an international certification scheme recognized in multiple jurisdictions globally. While they use similar technical standards (such as IEC/EN 60079), ATEX is legally required for European markets, whereas IECEx simplifies product approvals in countries like Australia, Singapore, and parts of the Americas. Our motors carry both markings to allow for flexible deployment.

How does an IE5 motor achieve higher efficiency compared to IE3 or IE4 models?

IE5 motors achieve higher efficiency by reducing internal energy losses by 20% to 30% compared to IE4 models. This is done by optimizing stator winding configurations, using higher-grade silicon steel laminations to lower core losses, and implementing permanent magnet synchronous motor (PMSM) technologies to virtually eliminate rotor conductor losses.

Are Wolong explosion-proof motors compatible with variable frequency drives (VFD)?

Yes, our YBBP and WEBP3 series are specifically designed for variable frequency speed regulation. They feature reinforced VPI stator winding insulation to handle voltage spikes from VFD switching, and can be fitted with insulated non-drive end bearings to prevent damage from circulating shaft currents.

How does the TestSafe standard affect motors deployed in Australian mining?

TestSafe is a recognized certification body for mining equipment in Australia. Compliant motors must pass strict flameproof testing for coal mine environments, where methane gas and coal dust are prevalent. Our YBK3 series coal mine motors comply with these parameters, making them suitable for use in Australian mining installations.