High-Quality Low Voltage Electric Motor Factory & Companies

Precision Engineering, Global Compliance, and Premium IE3/IE4/IE5 Asynchronous Motor Technology

Strategic Alliance: Shaanxi Nanfang Motor Technology & Wolong Electric

Shaanxi Nanfang Motor Technology Co., Ltd. stands as the primary authorized distributor of Wolong Electric Drive Group Co., Ltd. Founded in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580), Wolong has grown to become the preeminent global titan in electric motors and control drives. With 3 major manufacturing bases, 39 state-of-the-art factories, and 3 global R&D centers, Wolong delivers unparalleled research, process design, and localized technical sales to heavy industries across five continents.

Our combined mission is to supply modern industries with high-efficiency motor solutions that directly address the dual challenges of carbon reduction and process reliability. Operating as a unified hub of technical expertise, we ensure that every low voltage and high voltage induction motor complies with localized safety guidelines, extreme environment parameters, and the highest mechanical engineering standards.

39+ Global Factories
58+ Exporting Countries
32+ Core Patents Owned
200+ Mega Projects Completed

Wolong's Global Technology Brands & Heritage

Over three decades of strategic global acquisitions bringing world-class motor engineering under one unified standard.

ATB Motor Factory

ATB Group (Austria)

Acquired in 2011, ATB is one of Europe's top three motor manufacturers. The group represents the pinnacle of customized industrial drive engineering, incorporating Morley and Laurence Scott brands into the Wolong portfolio.

Morley Motor Manufacturing

Morley (United Kingdom)

Boasting a history of nearly 130 years, Morley is the definitive leader in heavy-duty, flameproof motors for underground coal mines. Synonymous with extreme durability, high specification, and explosion protection.

Laurence Scott Motors

Laurence Scott (United Kingdom)

Pioneering motor supplier for British nuclear power plants and naval vessels. Famous for advanced low-starting-current configurations and large industrial generators designed for high-stress applications.

Brook Crompton Motors

Brook Crompton (United Kingdom)

Over a century of mastery in motor efficiency. Brook Crompton is famous for its "W" and "10" series of low and medium voltage motors, establishing the baseline for modern ecodesign and energy-saving designs.

Schorch Motors

Schorch (Germany)

Established in 1882, Schorch sets the standard for high-power drive systems. These heavy industrial motors are widely used in chemical plants, offshore oil platforms, steel mills, and municipal water management.

OLI Vibration Motor

OLI Brand

A global leader in vibration motors (MVE) and high-precision Ex-proof vibration sensors. OLI has partner-operated with Wolong in China since 1999 to dominate the materials handling and industrial sorting market.

Nanyang Explosion Proof CNE

Nanyang Explosion Protection (CNE)

China's largest research and production base for explosion-proof motors. Merged with Wolong in 2015, CNE brings top-tier flameproof technology used in military, nuclear power, and petrochemical applications.

GE Commercial & Industrial Motor

General Electric (GE) C&I Division

In 2018, GE's commercial and industrial motor division joined Wolong. GE's decades of severe-duty motor manufacturing experience provides unmatched stability to US industrial sectors, mining, and paper mills.

Macro Industry Challenges & Low Voltage Solutions

How our advanced IE3, IE4, and IE5 motor designs reduce operating expenses while meeting stringent environmental targets.

Ex

ATEX/IECEx/EAC Certified

We supply explosion-proof and dust-ignition-proof motors with global certifications, ensuring absolute safety in hazardous gas and dust atmospheres (Zones 1, 2, 21, and 22).

IE5

High Efficiency & Green Energy

Available in IE3, IE4, and super-premium IE5 efficiency bands. Utilizing permanent magnet AC (PMAC) designs to significantly reduce utility bills and peak power demands.

Custom

Diversified Product Configurations

From Marine DNV-certified motors to water-cooled variable frequency drives for heavy conveyors, our custom engineering matches any voltage, torque curve, or dimension.

The Direct Economic Impact of Premium Electric Motors

In typical commercial and industrial installations, electric motors consume roughly 65% to 70% of total electrical power. Transitioning from legacy standard motors to IE4 or IE5 ultra-high-efficiency electric motors can achieve a direct energy consumption reduction of 3% to 8% per unit. When scaled across petrochemical complexes, municipal water plants, or mining conveyors, the annual financial savings reach hundreds of thousands of dollars.

Furthermore, our variable frequency speed regulation (YBBP/WEBP3 series) allows system operators to adjust motor output match precise flow and pressure needs, bypassing energy-wasting mechanical restrictors like valves or dampeners. This variable load adaptability prevents system over-design and significantly prolongs the service life of connected mechanical equipment.

Technical Breakdown: Engineering Excellence from the Inside Out

Every stator, rotor, frame, and enclosure is optimized using multi-physics simulations to withstand heavy workloads.

Motor Rotor Manufacturing

Precision Rotor Engineering

Our rotors feature premium squirrel cage designs. Cast aluminum rotors are produced using centrifugal casting or die-casting techniques, sealing the rotor bars and end rings into a monolithic block. This creates exceptional balance and prevents mechanical fracturing under high starting torque. For mega-capacity low voltage motors, we employ welded copper bar rotors featuring robust end ring brazing and carbon-fiber wrapping on high-speed configurations to combat centrifugal forces.

Motor Stator Winding

Vacuum Pressure Impregnation (VPI) Stator

The core stator windings use high-grade copper wires insulated with polyester film and structural glass cloth. We utilize low-powder and medium-powdered mica tape with high mica densities to ensure high dielectric barrier strength. Following assembly, the wound stator undergoes a full VPI (Vacuum Pressure Impregnation) process with high-temperature baking. This results in a void-free insulation system with superior moisture resistance, thermal stability, and mechanical strength.

Cast Iron Motor Frame

Finite Element Optimized Frame

Constructed using high-strength cast iron (with steel alternatives for high-impact zones), our motor frames are engineered using finite element analysis (FEA) to maximize surface area heat dissipation while remaining structurally rigid. The design isolates natural vibration frequencies to prevent harmonic resonance with connected equipment. Thick-walled junction boxes and heavy hoisting lugs ensure maximum safety during installations and field maintenance.

Low Noise Fan Hood System

Low Noise Fan Hood System

Our low-noise cooling systems consist of a compact fan cover body, an air guide cylinder, a protective window, and acoustic silencer plates. By placing the air inlet on the side, we optimize airflow even when positioned near walls. The acoustic path dampening absorbs operational noise, reducing overall motor decibel levels. Rated to IP22/IP55, the hood prevents finger or tool contact with rotating parts while allowing maximum ventilation.

Global Certification & Compliance Landscape

We maintain a rigorous quality assurance framework to ensure global export compliance and safety approval.

Nemko ATEX Certification

Nemko / ATEX

CSA Certification

CSA Group

CE Certificate

CE Directive

CCC Certificate

CCC (China)

SABS Certificate

SABS (South Africa)

TESTSAFE Certificate

TESTSAFE

Deep-Dive: Global Compliance Standards

Operating in hazardous, volatile environments requires absolute adherence to structural certification safety standards. At Wolong, we submit our low and high voltage motor series to exhaustive testing regimes supervised by external accredited testing labs:

  • ISO 9001 Standard: Our manufacturing processes conform strictly to ISO 9001 quality management guidelines. This guarantees component traceability, repeatable assembly tolerances, and uniform test logs for every single electric motor manufactured.
  • NEMA Standard compliance: Our standard industrial and variable speed low voltage motors are tested against NEMA MG-1 standards, demonstrating excellent starting torque, low current draw, and high thermal insulation capabilities. Models are approved by Underwriters Laboratories (UL) and CSA Group for North American industrial operations.
  • ATEX & IECEx Flameproof Directives: Essential for safe operation in coal mines, grain elevators, and chemical distilleries. These models feature flamepath enclosures, spark-free terminal boxes, and internal temperature limitations to prevent external atmospheric ignition.
  • TESTSAFE (Southern Hemisphere): The acquisition of Testsafe certification opens the path for our heavy explosion-proof and flameproof mining motors to enter the Australian market, ensuring conformance to rigorous underground coal mining safety codes.

Localized Application Scenarios & Engineering Support

Tailoring our electric motor designs to the specific environmental and chemical realities of your region.

Industrial Low Voltage Motor Application

Marine & Maritime Engineering

Our YQ series low voltage marine motors carry DNV Type Approval, with optional BV, ABS, or CCS certifications. They are built using anti-corrosive coatings, stainless steel shafts, and double-lip shaft seals to repel salt spray, moisture, and high temperatures in engine rooms and deck winches.

Underground Coal & Mineral Mining

Featuring the heavy-duty Morley and YBK3 series, our flameproof motors operate reliably in coal mines containing high levels of methane gas and combustible dust. With heavy cast-iron ribbed frames and high starting torque, they easily drive heavy conveyor systems, crushers, and shearers.

Petrochemical & Gas Refineries

Wolong's YBBP and WEBP3 series variable frequency explosion-proof motors are designed for high-vibration refinery environments. They control pipelines, fans, and compressors, adjusting to fluctuating process demands without sparking risks.

Technical Roadmap & Future Outlook

Investing in smart automation, internet-of-things (IoT) diagnostics, and next-generation magnetics.

Evolution to IE5 and Permanent Magnet Asynchronous Motors (PMSM)

The global push for zero-carbon manufacturing has forced a paradigm shift in motor design. Standard AC induction motors are reaching their physical limits under existing economic designs. Wolong is currently commercializing next-generation Permanent Magnet Synchronous Motors (PMSM) that exceed IE5 efficiency specifications across their entire speed range. By replacing traditional aluminum rotor windings with permanent magnets, rotor electrical losses are eliminated, resulting in a cooler-running motor that consumes less power under partial loads.

IoT Smart Telemetry and Condition Monitoring

Partnering with the OLI Vibration Sensor group, Wolong is integrating wireless health sensors directly into low and high voltage industrial motors. These sensors monitor real-time vibration, casing temperature, and coil health. Using edge-computing algorithms, they predict bearing failures, stator insulation degradation, or shaft misalignment weeks before they occur. This reduces unplanned downtime and lowers maintenance costs by replacing scheduled intervals with dynamic, condition-based maintenance.

Eco-design & High Recyclability

Our future engineering roadmap emphasizes green manufacturing. From non-toxic VPI resins to highly recyclable cast steel and pure copper components, we ensure that every low voltage motor is built for a circular economy. In addition, we offer refurbishment services for our large-frame motors, extending their operational lifespan for another decade of reliable service.

Frequently Asked Technical Questions (FAQ)

Professional engineering answers to your technical queries on low voltage electric motors.

1. What distinguishes a Low Voltage motor from a High Voltage motor in industrial applications?
Low voltage (LV) motors generally operate under 1000V AC (such as 380V, 400V, 460V, or 690V). They are typically used in auxiliary systems, conveyors, pumps, and lighter industrial tasks. High voltage (HV) motors run on 3kV, 6kV, or 10kV lines, designed to handle large-scale machinery like water pumps, mine fans, and compressors where minimizing copper conductor losses is critical.
2. How does the VPI process improve the lifecycle of a stator?
Vacuum Pressure Impregnation (VPI) replaces manual dipping by placing the wound stator in a vacuum chamber, extracting all air pockets and moisture. Insulating resin is then injected under high pressure to fill every microscopic void in the windings. This yields a solid block of insulation with superior heat transfer, excellent moisture sealing, and resistance to chemical corrosion and structural vibration.
3. When should a copper bar rotor be specified over a cast aluminum rotor?
Cast aluminum rotors are standard, economical, and durable for general use. However, for heavy-duty motors with long startup times, severe duty cycles, or extremely high efficiency requirements, copper bar rotors are preferred. Copper has lower electrical resistance, which reduces rotor loss, lowers operating temperatures, and increases motor efficiency.
4. What is the difference between ATEX and IECEx flameproof certifications?
ATEX is a mandatory European Union directive based on both mechanical and electrical safety in explosive atmospheres. IECEx is an international certification scheme focusing specifically on electrical equipment safety in explosive environments. Our motors carry both certifications, allowing seamless compliance in the EU, North America, Australia, and Asia.
5. Can Wolong motors be paired with third-party Variable Frequency Drives (VFD)?
Yes. Our YBBP and WEBP3 series are specifically designed for variable frequency operation. They feature reinforced insulation (Class H) and insulated non-drive-end bearings to prevent high-frequency shaft currents from damaging the bearing races when powered by third-party pulse-width modulated (PWM) VFDs.
6. What is the IP22 and IP55 rating significance for the motor and fan hood?
IP ratings classify the degree of protection against dust and water ingress. The standard motor frame typically has an IP55 rating, protecting it against dust and water jets. The low-noise fan hood uses an IP22 rating to prevent objects (like fingers or small tools) from contacting the rotating fan blades while maintaining maximum airflow.