Global Industrial Standards & Engineering Excellence

CE Certification HV Ex Motor Factories & Exporter

Global Industry Overview

Navigating the Global Market for High-Voltage Explosion-Proof Motors

In modern heavy industries, the demand for High-Voltage Explosion-Proof (HV Ex) Motors has surged dramatically. These machines are the heart of safety-critical operations, performing tirelessly in environments filled with combustible gases, volatile dusts, and extreme temperatures. Today, heavy industries globally are transitioning toward higher efficiency classes (IE3, IE4, and IE5) to comply with stringent environmental legislation and mitigate carbon footprints.

Undergoing complex operations in oil & gas refineries, offshore drilling platforms, chemical manufacturing complexes, and deep underground coal mines requires motors that provide massive torque while ensuring absolute prevention of internal sparks escaping into the environment. The CE Certification acts as a vital passport, confirming that these heavy-duty systems comply with European Union directives including ATEX, alongside the international standard framework of IECEx.

Key Market Drivers:

  • Hydrogen Economy Acceleration: Safe, spark-free hydrogen compression processes require highly specialized Class II / Group IIC explosion safety ratings.
  • Dynamic Grid Demands: Increased VFD (Variable Frequency Drive) compatibility for HV motors helps stabilize local power grids.
  • Severe Environment Operations: Transition towards water-cooled and positive pressure casing designs for extreme ambient heat.
  • Total Cost of Ownership (TCO): Focus on high thermal efficiency (IE4/IE5) to reduce lifetime electricity costs.
About Shaanxi Nanfang Motor & Wolong

Leading Authorative Global Distribution & Manufacture Network

Shaanxi Nanfang Motor Technology Co., Ltd. is the authorized global distributor of Wolong. Founded in 1984, Wolong Electric Drive Group Co., Ltd. was successfully listed on the Shanghai Stock Exchange in 2002 (code: SH600580). Over nearly four decades of structural scaling and industrial innovation, Wolong has established 3 major manufacturing bases, 39 individual state-of-the-art factories, and 3 premier R&D centers worldwide.

The group focuses heavily on the design, production, and supply chain management of advanced electric motors and smart drive control systems. Committed to a comprehensive global brand strategy, Wolong has secured its position as an international leader in technical processes, R&D capability, and global sales reach.

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Global R&D Patents
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Large Scale Projects Delivered
Our Solution Stack

Engineered Safety Solutions for Extreme Operations

ATEX/IECEx/EAC Certified

We provide comprehensive Ex certification options tailored to your distinct geographical and regulatory markets, including European ATEX, International IECEx, North American CSA, and Eurasian EAC (CU-TR).

Energy Saving & Efficiency

Equipped with custom winding styles, we provide IE3, IE4, and advanced IE5 performance standards. This includes permanent magnet synchronous motors (PMSM) configured to reduce dynamic heat loss.

Diversified Product Lines

Our exhaustive portfolio covers low-voltage asynchronous units, high-voltage positive pressure type motors, and water-cooled explosion-proof frequency adjustment speed regulation systems.

Technical Advantages Graphic
Technological Leadership

Leveraging century-old global brand expertise

R&D Center Logo

Globalized R&D Infrastructure

Establishing world-class motor engineering research centers in Germany, Japan, Austria, and Shanghai to spearhead innovation in VFD-controlled topologies.

Brand Mergers Logo

Acquisitions of Historic Brands

Integration of legendary brands including Brook Crompton, ATB, Morley, Laurence Scott, and Schorch to harness century-long engineering expertise.

Explosion Proof Advantage Logo

Leading Explosive Environment Protection

State-of-the-art domestic production facilities (Nanyang Explosion-Proof base) delivering reliable flameproof housings (Ex d) and increased safety frameworks (Ex e).

Industrial Efficiency & Optimization

China's Factory Efficiency Advantage in High-Voltage Motors

Why do major international engineering procurement teams repeatedly turn to China for High-Voltage Ex Motors? The reasons extend far beyond initial cost parameters. It lies in China's highly integrated supply chain ecosystem. At the Wolong production bases, we combine advanced digital production lines, automated coil winding arrays, and high-performance Vacuum Pressure Impregnation (VPI) equipment. This high degree of automation ensures consistent insulation quality across high production volumes.

Furthermore, our factories leverage local access to premium electrical steel laminations and ultra-pure electrolytic copper. This secure materials stream enables us to maintain shorter lead times and adapt designs to custom shaft configurations or extreme environmental setups, ensuring rapid dispatch to international ports.

Historical Milestones

A Legacy of Global Acquisitions and Technology Synergy

In 2011, Wolong acquired 97.94% of the Austrian ATB Group, positioning itself alongside the leading three motor manufacturing entities in Europe. Through the acquisition, the group incorporated specialized brands such as Morley and Laurence Scott. Morley holds a 130-year legacy of engineering excellence in underground coal mining equipment, while Laurence Scott remains a pioneer in producing low-starting-current generators and machinery for marine and nuclear power plants.

Over the following decade, this footprint expanded further. Brook Crompton brought a century of design expertise in low, medium, and high-voltage energy-efficient motors, leading to the development of the "W" and "10" series. Schorch (acquired in 2011) brought a legacy dating back to 1882, providing heavy-duty drive systems for petrochemical and steel processing plants. These integrations were further bolstered by acquiring GE Industrial Motors in 2018 and partnering with OLI vibration motors.

Historical document 1 Historical document 2 Acquisition archive 1 Acquisition archive 2
Our Global Brands

Strategic Integration of Heritage Brands

ATB Motor Group

ATB Motor Group

Based in Austria, ATB delivers premium European-engineered solutions for the global oil, chemical, and heavy processing sectors.

Morley Mining Motors

Morley Mine Motors

Heavy-duty underground mining motors engineered to withstand severe physical impacts and combustible coal-dust environments.

Laurence Scott Motors

Laurence Scott

Specialist in customized electric motors with low starting currents, designed for critical infrastructure and marine applications.

Brook Crompton Motor

Brook Crompton

Specializing in energy-efficient low, medium, and high-voltage AC motors.

Schorch Motor

Schorch

Heavy industrial drive systems for petrochemical and municipal water management.

CNE Explosion Proof Motor

Nanyang Explosion-Proof

China's premier base for explosion-proof research and development.

GE Industrial Motors

GE Industrial Motors

Acquired commercial and industrial range supporting petrochemical and heavy manufacturing.

Complete Integration

A Single Partner for your Complex Industrial Requirements

With the combined engineering heritage of GE, Brook Crompton, ATB, and Schorch, Wolong has streamlined its global production protocols. Whether your application requires dynamic NEMA-compliant frame dimensions or standard metric-base IEC housings, our integrated production lines can execute and deliver them.

This collaborative framework allows Shaanxi Nanfang Motor to supply products globally, backed by professional localized technical support. We assist engineering offices during the feed stage and provide remote support during final commissioning.

Visual Tour of Facilities

Precision Manufacturing & Testing Facilities

Take a visual tour inside our advanced machining centers, automatic impregnation lines, and stator winding facilities. Each facility is managed under ISO 9001 and strictly conforms to ATEX/IECEx quality assurance protocols.

Process area 1 Process area 2 Process area 3 Process area 4 Process area 5 Process area 6 Process area 7
More Facility Insights Available
Regulatory Compliance

A Comprehensive Suite of International Certifications

Industrial equipment operating in hazardous environments must conform to strict local safety certifications. In contrast to standard machinery, explosion-proof motors undergo rigorous audits, casing pressure testing, flamepath gap checks, and static temperature evaluations.

Nemko/Atex Certification

Nemko / ATEX

CSA Certification

CSA Group

CE Certification

CE Compliance

CCC Certification

CCC Mark

SABS Certification

SABS Africa

TestSafe Certification

TESTSAFE

  • ISO Quality Frameworks: Wolong manufactures under ISO 9001 quality systems, establishing certified tracebility protocols from raw lamination sheets to completed motors.
  • North American Compliance (NEMA): We conduct comprehensive starting torque, dynamic efficiency, and mechanical tolerance audits. This compliance is verified by UL and CSA documentation.
  • European ATEX & IECEx Compliance: ATEX and IECEx certification ensures the safe importation and integration of our high-voltage motors across EU regions.
  • TESTSAFE Australian Certification: Securing TestSafe certification establishes a pathway for our mining motors to enter Australian underground coal fields.
Inside The Machine

Technical Breakdown: High-Voltage Motor Interior Features

Understanding the interior components of high-voltage explosion-proof motors demonstrates their engineering quality. Below is a detailed view of the stator, rotor, frame, and cooling systems that enable reliable operation under severe duties.

1. Squirrel-Cage Rotor Core Systems

We employ robust cast aluminum or welded copper bar squirrel-cage structures. The cast aluminum rotors are manufactured using high-pressure centrifugal casting to eliminate internal gas voids, ensuring balanced current distribution.

For higher kilowatt capacities, we employ customized copper bar configurations. The bars are joined to the end rings using high-frequency silver induction welding to withstand dynamic starting torque, while high-speed applications incorporate containment rings to maintain physical integrity.

Motor Rotor Construction
Motor Stator Vinding

2. Advanced Vacuum Pressure Impregnation (VPI) Stators

Our stators utilize Class H insulation components wrap-insulated with premium mica tape. Following core insertion, the stator assembly undergoes a full Vacuum Pressure Impregnation (VPI) cycle.

This VPI process forces solventless resin to penetrate all voids within the winding pack. This creates a solid, moisture-resistant insulation structure that provides mechanical support and helps prevent localized electrical discharges.

3. FEA-Optimized Sturdy Frames

The external frames are designed using finite element analysis (FEA) to withstand high mechanical shocks and pressure differentials. Cast in high-tensile iron or fabricated steel, they offer robust structural stability.

The frame designs feature optimized cooling fins to maximize airflow heat dissipation. This configuration minimizes frame vibration and maintains the rotor within tight operating tolerances.

FEA Cast Iron Frame
Low Noise Fan Hood System

4. Low-Noise Fan Hood Systems

To lower ambient noise levels, our motors incorporate sound-attenuated fan covers. These designs feature internal aerodynamic baffles and high-performance sound-absorbing materials.

The air inlets are positioned to reduce turbulence and energy losses, helping to lower operating noise. The fan hoods conform to IP22 specifications, preventing external particulate contact with the fan.

Deployment Contexts

Localized Application Scenarios in Hazardous Industries

Our explosion-proof high-voltage motor portfolio is deployed globally, driving critical process equipment in severe-duty environments.

Oil & Gas application Petrochemical process application Coal mining application Power generation installation

Oil & Gas Extraction & Refining

Designed for offshore platforms and onshore refineries, these motors drive feed pumps, seawater injection systems, and gas compressors under ATEX/IECEx Zone 1 and Zone 2 safety directives.

Chemical & Petrochemical Processing

Engineered to resist corrosive vapours and volatile gases. Positive pressure enclosures (Ex p) prevent ambient chemical mixtures from penetrating the stator frame.

Underground Coal Mining

Designed to meet MSHA and TestSafe specifications, these motors power continuous miners, underground ventilation fans, and heavy-duty conveyor systems in dust-heavy coal mining operations.

Expert Q&A

Technical & Procurement FAQ for High-Voltage Ex Motors

Q: What is the difference between Ex d (Flameproof) and Ex e (Increased Safety) in high-voltage designs?
Ex d (Flameproof) enclosures are designed to contain any internal explosion, preventing internal flames or sparks from escaping into the external hazardous atmosphere. The joints and seals are designed to cool escaping combustion gases. Ex e (Increased Safety) focuses on preventing internal electrical arcs, sparks, or hot surfaces from developing. It incorporates higher-grade insulation and larger terminal spacings to ensure the motor does not generate temperatures capable of igniting ambient gases under normal operations.
Q: Why is the Vacuum Pressure Impregnation (VPI) process critical for high-voltage (HV) motors?
At operating voltages above 1kV, localized corona discharges can degrade standard insulation coatings over time. The VPI process replaces air pockets inside the windings with a solid, void-free resin structure. This increases thermal conductivity, provides moisture resistance, and improves dielectric strength to protect the stator under variable load duties.
Q: Can a CE-certified explosion-proof motor be operated with a Variable Frequency Drive (VFD)?
Yes, but the motor and VFD must be certified as a matched system, or the motor must incorporate internal temperature sensors (such as PT100 elements) to monitor stator heat levels. VFD operation introduces high-frequency harmonics that can increase operating temperatures. To prevent bearing erosion from shaft currents, insulated non-drive end bearings or shaft grounding brushes are typically installed.
Q: How do you verify the authenticity of CE and ATEX certifications for imported motors?
Each explosion-proof motor must feature a permanent nameplate displaying the CE mark, the identifying code of the notified body, and the ATEX EU-Type Examination Certificate number. Verification can be performed by checking the certificate against the database of the issuing European Notified Body (such as Nemko, TUV, or DEKRA).