CE Certification Increased Safety Ex Ec Motors

Global Engineering Solutions & Manufacturer Compliance Directory

Industrial Significance of Ex Ec Increased Safety Motors

In modern hydrocarbon processing, chemical synthesis, and mining infrastructure, hazardous gas and dust atmospheres present continuous risks. Industrial plants require electrical equipment engineered to minimize safety threats while maintaining peak operational efficiency. The transition from the traditional non-sparking Ex nA standard to the modern Ex ec (Increased Safety "ec") standard under IEC/EN 60079-7 marks a major evolution in electrical explosion protection.

Ex ec certification validates that a motor is designed for Zone 2 hazardous areas, ensuring that the machine will not produce arcs, sparks, or dangerous hot spots during normal operations or under specific abnormal conditions. Unlike heavy flameproof (Ex d) enclosures that contain internal explosions, increased safety motors prevent the generation of ignition sources entirely. This design yields lighter motor footprints, lower thermal coefficients, and improved mechanical efficiency, making them ideal for heavy-duty industrial applications.

E-E-A-T Technical Focus: The Ex ec Evolution

Under current harmonized standards, ATEX directives, and the international IECEx system, the classification of motors operating in hazardous Zone 2 environments has been unified. The previous standard IEC 60079-15 (which regulated Ex nA motors) has been restructured. The protection level has been integrated into IEC 60079-7 as Ex ec (Equipment Protection Level - EPL Gc). This harmonization ensures rigorous testing of stator insulation systems, rotor cages, and overall dielectric strength to guarantee reliability and prevent ignition.

Authorized Global Supply Chain Partnership

Shaanxi Nanfang Motor Technology Co., Ltd

Shaanxi Nanfang Motor Technology Co., Ltd operates as the authorized global distributor of Wolong. Wolong Electric Drive Group Co., Ltd. was established in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580). Over three decades of development, Wolong has grown to operate 3 global manufacturing bases, 39 advanced factories, and 3 world-class R&D centers.

Focused on the research, development, and manufacture of motors and control systems, Wolong integrates global brand resources to lead the market in engineering, production, and worldwide sales.

100+
Production Lines
58+
Countries Served
32+
Patents
200+
Mega Projects

Engineered Industrial Solutions

Meeting global safety, efficiency, and adaptability requirements.

ATEX / IECEx / EAC Certified

We provide diverse explosion-proof certificates tailored to match specific industrial regulations across different global regions, guaranteeing smooth customs approval and plant commissioning.

High-Efficient & Energy Saving

With configurations up to IE3, IE4, and IE5 efficiency classes, our motors—including premium permanent magnet designs—help lower operational costs and reduce greenhouse emissions.

Diversified Product Lines

We supply a complete range of low, medium, and high-voltage AC motors designed to operate reliably in hazardous areas, heavy industries, and highly corrosive environments.

Wolong Global Brand Integration & R&D Network

R&D and Technical Advantages

Wolong operates motor and drive control R&D centers in China, Europe, and Japan, supported by a central research institute in Shanghai. This structural network drives innovation in motor design, control systems, and efficiency performance.

Brand Advantage

Wolong's portfolio includes domestic Chinese brands like Nanyang Explosion alongside century-old global industrial brands: Brook Crompton, Morley, Laurence Scott, Schorch, and ATB. These brands provide specialized equipment for oil & gas, petrochemicals, and mining industries.

Explosion-Proof Products Advantage

As an established manufacturer, Wolong's explosion-proof motors deliver performance, safety, and reliability in hazardous environments like petroleum plants, chemical refineries, and coal mines. Their product range is certified under international standards including ATEX, IECEx, and CU-TR.

The Strategic Global Integration Map

Wolong has strategically acquired key international motor and drive manufacturers to strengthen its technical capabilities and expand its global market presence:

2011

ATB Group Acquisition

Wolong acquired 97.94% of the Austrian ATB Group (ATB Motor), one of Europe's top three motor manufacturers. This acquisition integrated the historical mining motor brand Morley (boasting nearly 130 years of underground coal mining expertise) and Laurence Scott (known for low starting current designs and nuclear power plant auxiliary systems).

2011

Schorch Integration

Schorch, established in Germany in 1882, joined Wolong. Schorch specializes in heavy-duty drive systems for oil & gas, petrochemicals, power generation, and water management projects globally.

2015

CNE & Nanyang Alliance

CNE (Wolong Electric Nanyang Explosion-Proof Group Co., Ltd.), China's research and production base for explosion-proof motors, integrated with the Wolong Group to expand its production capacity for high-voltage, high-efficiency explosion-proof drives.

2018

General Electric (GE) Partnership

General Electric (GE) Industrial Motors joined the Wolong Group, adding GE's manufacturing experience and product support in heavy industries like mining, metallurgy, water treatment, and materials processing.

1999

OLI Vibration Motor Joint Venture

Wolong partnered with OLI, a global manufacturer of vibration motors and Ex vibration sensors, to supply industrial vibrators for materials handling and sorting applications worldwide.

Modern Era

Brook Crompton Alignment

Brook Crompton Motors, a developer of energy-efficient motor designs, joined the group. Their product lines include the "W" and "10" series low, medium, and high-voltage AC motors designed for harsh environments.

Global Compliance & Quality Certificates

Certified compliance across major international industrial markets.
Ex Motor Certification Document
Standard Compliance
ATEX Cert File
EU Zone Safety
Explosion Proof Testing
High Voltage Safety
Production Control Quality Certificate
ISO 9001 Ex
General Electric Standard Conformity
NEMA & UL Ex
Testing Safety standard
TESTSAFE Ex
Nemko ATEX Certification
Nemko / ATEX
CSA Certificate document
CSA Approval
CE Certificate file
CE Declaration
CCC Ex Protection
CC / CCC Ex
SABS South African Standards
SABS Standard
Australia TestSafe mining standard
TESTSAFE Mining

Ex-Proof Standards & Global Testing Compliance

Wolong Electric Drive Group maintains key product certifications to support international industrial distribution:

  • ISO Standard: Wolong is an ISO 9001 certified Ex motor manufacturer. This certification is a core requirement for establishing global trade relations and maintaining consistent quality control.
  • NEMA Standard: To meet NEMA's mechanical and electrical performance requirements, our electric motors undergo tests including efficiency validation, insulation resistance, starting current/torque measurement, vibration analysis, and acoustic testing. Low-voltage models carry UL and CSA approvals.
  • IECEx and ATEX Standard: For low, medium, and high-voltage explosion-proof motors, Wolong maintains full ATEX and IECEx compliance to facilitate import into the European Union and participating international markets.
  • TESTSAFE Standard: Awarded by TestSafe, a major coal product certification body in the Southern Hemisphere. This certification supports the distribution of Wolong coal mining motors in Australia and global mining markets.

Technical Breakdown of Ex Ec Motor Construction

Engineering details that enable increased safety and ignition prevention in Zone 2 locations.
Ex motor stator processing

Stator Winding & High-voltage VPI System

The stator coil is constructed from high-grade polyester film reinforced with glass cloth. We utilize low-powder mica tape with high mica content or medium-powdered mica tape to ensure strong dielectric performance.

After winding, the assembly undergoes a Vacuum Pressure Impregnation (VPI) process. This treatment eliminates air voids within the winding slots, protecting the stator against moisture, mechanical vibration, thermal degradation, and corona discharge in high-voltage configurations.

Motor rotor machining

Rotor Dynamics & Casting Precision

The rotor features a squirrel cage layout. Cast aluminum rotors are manufactured using centrifugal casting or high-pressure die-casting, forming a single integrated structure of rotor bars and end rings. This design provides structural integrity and reliable starting torque.

For high-power or high-voltage applications, copper bar rotors with welded end-ring joints are used. Additionally, high-speed models feature protective retaining rings to secure the rotor structure under centrifugal stress.

Ex motor frame cast iron structure

Optimized Structural Frame

The motor frame is designed using digital structural and fluid multi-physics simulation platforms. This modeling ensures mechanical strength, balanced heat dissipation, and natural frequency margins to isolate structural vibrations.

Constructed from high-strength cast iron or structural steel, the frame is engineered to absorb mechanical shocks, minimize vibration levels, and reduce operational temperature rise to maintain the designated Ex temperature class (e.g., T3 or T4).

Low noise fan hood system

Low Noise Fan Hood System

The cooling assembly consists of a fan cover body, an air guide cylinder, a protective window, and an integrated silencer plate. This lightweight structure is designed to minimize vibration.

The side-positioned air inlet bypasses rear obstructions to maintain airflow. Incorporating sound-absorbing materials, the assembly reduces acoustic emissions from the cooling fan. It carries an IP22 rating, preventing accidental contact with the rotating fan blades.

Manufacturing & Testing Operations

Inside our explosion-proof motor production facilities and testing laboratories.
Production line view 1
Stator Press Fitting
Testing bay view 2
Rotor Dynamic Balancing
CNC machining center 3
Precision Milling
Assembly workstation 4
Final Motor Assembly
Testing center 5
VPI Impregnation Tank
High voltage testing equipment 6
Quality Control Testing
Product quality control laboratory
Material Testing & Metallurgical Analysis
Explosion safety verification testing
Load & Core Temperature Rise Verification
Automatic winding facility
Robotic Coil Winding & Insertion
Heavy casting yard
Heavy-Duty Frame Casting & CNC Machining Center
Final painting station
Anti-Corrosive Painting & Finishing Shop

Global Applications & Solutions

As a global developer of electric motors and drive systems, Wolong operates 39 manufacturing facilities and 4 R&D centers across China, Vietnam, the United Kingdom, Germany, Austria, Italy, Serbia, Mexico, and India.

Our motor designs are used in heavy-duty machinery including fans, industrial water pumps, compressors, and specialized engineering equipment. These systems support operations in major industrial sectors:

Oil, Gas & Petrochemical

In oil refineries and gas processing facilities, Zone 2 areas are common around pipelines and transfer bays. Ex ec motors provide power for large centrifugal compressors, oil export pumps, and air-cooled heat exchangers. They prevent thermal and electrical sparking risks without the added weight and cost of heavy flameproof enclosures.

Mining & Minerals Processing

Our coal mining motors, certified under TestSafe and other international mining standards, drive coal shearers, armored face conveyors, exhaust fans, and slurry pumps. They are designed to withstand structural impact, vibration, and dust accumulation in underground and open-pit mining environments.

Water Treatment & Maritime

For municipal water treatment and maritime applications, our positive pressure and flameproof motors drive water pumps, wastewater mixers, and onboard auxiliary systems. They feature IP55/IP56 ingress protection to resist water damage and chemical corrosion.

Technology Roadmap & Market Trends

The industrial drive market is shifting toward increased efficiency and digital system integration. Wolong's technology roadmap focuses on three main developments:

1. IE5 Efficiency & PM Technology

Integrating permanent magnet (PM) synchronous motor designs with Ex ec increased safety protection. These PM motors deliver high energy efficiency (IE5 and above) and remain compact, reducing carbon footprints in heavy continuous-duty applications.

2. Smart Sensors & Predictive IoT

Equipping Ex ec motors with wireless sensors to monitor vibration, bearing temperature, and winding insulation status. Real-time diagnostic data is transmitted to central control units, supporting predictive maintenance to minimize unplanned downtime in hazardous Zone 2 environments.

3. Hydrogen & Clean Energy Integration

Optimizing motor designs for gas group IIC environments, including hydrogen production, storage, and transport systems. The engineering focuses on seal integrity, electrostatic discharge prevention, and low-temperature operation to ensure safety in clean energy applications.

Technical Q&A - Frequently Asked Questions

Common questions regarding Ex ec motors, certifications, and application guidelines.
What is the difference between "Ex ec" and "Ex d" motor protection concepts?
Ex d (Flameproof): The motor enclosure is designed to contain an internal explosion of gas or vapor without sustaining damage and without propagating the flame to the surrounding atmosphere. It is heavy and rated for Zone 1 and Zone 2.

Ex ec (Increased Safety): The design focuses on preventing ignition sources (such as sparks, arcs, or hot spots) from developing inside the motor during normal operation or specified abnormal conditions. Ex ec motors are lighter, more cost-effective, and designed specifically for Zone 2 (EPL Gc) applications.
How does the newer IEC 60079-7 "Ex ec" standard relate to the older "Ex nA" classification?
The standard IEC 60079-15 (which governed Ex nA motors) has been restructured. The protection level has been integrated into IEC 60079-7 as Ex ec (Increased Safety "ec"). They cover the same safety level (Zone 2, EPL Gc), but the Ex ec classification involves updated testing protocols for stator insulation reliability, rotor cage connections, and terminal box enclosure ingress.
What testing is performed to verify compliance with NEMA and IECEx standards?
We conduct standard electrical and mechanical testing: efficiency measurements, winding insulation resistance tests, starting current and lock-rotor torque evaluations, rotor dynamic balancing, noise and vibration checks, and thermal rise testing. Temperature rise checks ensure the motor's surface temperature does not exceed the limit for the designated Gas Group temperature class (e.g., T3 or T4).
Why is VPI (Vacuum Pressure Impregnation) critical for high-voltage Ex ec motors?
VPI replaces the air gaps inside the stator slot windings with solid insulating resin. This process prevents partial electrical discharges (corona effect) in high-voltage windings, improves structural resistance to vibration, and seals the stator against moisture and airborne chemicals in industrial environments.
Can Ex ec motors be operated with Variable Frequency Drives (VFD)?
Yes, but they must be specifically certified for VFD operation. Combined testing (VFD + Motor) ensures that harmonic currents do not cause excessive temperature rise in the stator windings or rotor bars, and prevents bearing damage from shaft voltages.
What is the significance of the Australia TestSafe certification for mining operations?
TestSafe is a recognized certification body for mining equipment in the Southern Hemisphere. Obtaining TestSafe approval verifies that our mining motors comply with regional safety standards, allowing them to be imported and operated in Australian coal mines and associated processing facilities.