China Ac Explosion Proof Motor Exporter & Exporters

Global Engineering Excellence in High-Efficiency Asynchronous, Brushless Synchronous & Variable Frequency Heavy-Duty Ex-Proof Motors

Authorized Strategic Partner of WOLONG Drive

Shaanxi Nanfang Motor Technology Co., Ltd operates as the premier authorized global distributor of Wolong Electric Drive Group Co., Ltd. Established in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580), Wolong has grown to become the defining powerhouse in high-quality electric motor and drive manufacturing globally.

Backed by over 30 years of continuous technical innovation, Wolong now manages 3 major worldwide R&D hubs, 39 advanced manufacturing factories, and 3 production bases across China, Europe, Japan, and North America. Wolong's comprehensive global supply strategy position its premium motor brands at the forefront of international standards compliance, engineering capability, and long-term operating reliability.

Wolong Factory and Corporate Operations
100+ Global Production Lines
58+ Exporting Countries & Regions
32+ Heavy Industry System Patents
200+ Large Scale Petrochemical & Mining Projects

Comprehensive Heavy Industrial System Solutions

Offering highly resilient drivetrains designed for ultimate process uptime, energy saving compliance, and explosive environment protection.

ATEX / IECEx / EAC Certified

Full suite of international certificates complying with EN/IEC 60079 series standards. Crucial for petrochemical and underground mining operations requiring Ex d (flameproof), Ex e (increased safety), Ex p (purged/pressurized), and Ex n (non-sparking) protection systems.

Energy Saving & IE5 Efficiency

Wolong utilizes advanced magnetic materials and optimized stator windings, yielding IE3, IE4, and ultra-high premium IE5 level energy efficiency. We supply both induction AC motors and Permanent Magnet (PM) synchronous drives to lower carbon footprints.

Diversified Global Product Lines

A broad portfolio spanning low-voltage auxiliary drive systems to ultra-large high-voltage (HV) custom motors. Perfectly suited to direct-online (DOL) or VFD-driven compressors, cooling fans, heavy industrial slurry pumps, and material conveyors.

Technical Superiority & Global Brand Integration

Combining domestic engineering innovation with the heritage of world-renowned century-old motor brands.

R&D & Advanced Simulation Centers

Wolong has established state-of-the-art Research and Development institutions across China, Europe, and Japan, complemented by a Central Research Institute in Shanghai. Through structural and fluid multi-physics simulations, our products exceed safety tolerances while keeping operational noise to a absolute minimum.

World-Class Brand Portfolio

By integrating leading domestic names such as Nanyang Explosion Motor (CNE) alongside legacy international brands like Brook Crompton, Morley, Laurence Scott, Schorch, and ATB, Wolong has cemented its position as a high-authority provider for petrochemical, nuclear power, and marine installations.

Proven Explosion-Proof Reliability

Wolong Ex-proof motors deliver mechanical redundancy, insulation durability, and corrosion resistance. Our lines are extensively utilized across demanding oil refinery platforms, offshore rigs, and volatile coal mines, fully backed by certified agencies globally.

Our Historic Growth Timeline

Starting in China, Wolong achieved international prominence through several landmark strategic acquisitions that unified global electric drive technology.

  • 2011: Acquired 97.94% of the Austrian ATB Motor Group, bringing in the century-old Laurence Scott and Morley brands.
  • 2011: Integrated Schorch Electric Motor (Germany, Est. 1882), enhancing capabilities in heavy-duty custom drivetrains.
  • 2015: Realized strategic cooperation with CNE (Nanyang Explosion-proof Group), China's largest Ex motor research base.
  • 2018: Acquired General Electric's (GE) Commercial & Industrial Motors business division to support heavy processing industries.

Global Standardization & Local Market Entrance

Our motors are tested, documented, and certified to meet high-level quality criteria, bypassing import hurdles and trade barriers.

Nemko/Atex certificate

Nemko / ATEX

CSA certificate

CSA Standard

CE certificate

CE Certification

CCC certificate

CCC Certificate

SABS certificate

SABS Standard

Testsafe certificate

TESTSAFE

WOLONG's integrated marketing strategy encompasses crucial compliance certificates to serve global industries smoothly:

  • ISO 9001 Standard: Complete quality assurance system spanning design, production, and after-sales support.
  • NEMA Standard: To satisfy North American standards, our low-voltage motors carry recognized UL and CSA certificates verifying starting torque, insulation rating, and thermal performance.
  • IECEx & ATEX Standards: Mandatory compliance guidelines enabling risk-free implementation across European Union Zone 1 and Zone 2 hazardous areas.
  • TESTSAFE Standard: Obtained from the largest coal mining product certification body in the Southern Hemisphere, this approval bridges the regulatory gap for coal mining machinery operating in Australia and surrounding markets.

Inside Wolong's Premium Motor Architecture

A closer look at the advanced components that guarantee explosive defense, structural protection, and operating performance.

1. High-Precision Rotor Assembly

Our motor rotors utilize a robust squirrel cage layout. Cast aluminum rotors are manufactured using centrifugal aluminum casting or high-pressure die-casting. The molten pure aluminum fills the rotor slots as a single-piece construction, integrating rotor bars and end rings.

This dynamic design ensures reliability and torque production. For high-output applications, welded copper bar rotors are selected. Secure mechanical binding and premium end ring welding prevent structural failures under intense transient starting currents. In high-speed variants, specialized non-magnetic retaining rings preserve copper bar geometry.

High precision rotor design close up

2. Advanced VPI Stator Insulation

The stator coil is built using double-wound polyester film reinforced with high-density glass cloth. High-mica content tape provides insulation reliability. The stator core undergoes a precise Vacuum Pressure Impregnation (VPI) process.

This process fills internal air pockets with specialized resin, producing a solid, uniform winding structure. The resulting stator insulation offers mechanical rigidity, thermal dissipation, and resistance to environmental moisture and chemical vapors.

Advanced VPI stator insulation assembly

3. Heavy-Duty Cast Iron Frame

Optimized using digital multi-physics thermal and fluid simulation suites, the motor frame utilizes high-strength cast iron. Alternative steel frames are available for weight-critical installations. The frame offers mechanical safety margins, thermal dissipation pathways, and natural frequency isolation.

This design allows the motor to withstand mechanical shocks and vibration while maintaining low operational temperature rises, protecting interior components from premature thermal fatigue.

Heavy duty motor frame housing

4. Low-Noise Fan Hood System

The fan cover assembly consists of an air guide cylinder, protective window, silencer plate, and outer hood. The compact, low-weight structure is designed to isolate structural vibrations. Side-facing air intakes circumvent wall interference and reduce aerodynamic noise.

Integrated acoustic absorption materials lower overall noise emissions. The system carries an IP22 safety rating, preventing personnel from contacting the fan blades.

Low noise fan hood system components

Production Lines and Testing Facilities

Industry Whitepaper: AC Explosion-Proof Motor Trends & Roadmaps

Deep-dive research for global engineering procurement managers, operations directors, and system integrators.

1. Global Development Trends in AC Explosion-Proof Motors

The global industrial drive market is undergoing an energy transition. Modern processing plants require safety along with efficiency. Energy cost regulations are pushing motor designs from standard IE3 configurations toward IE4 and IE5 standards.

Traditional induction designs are reaching physical limits. Consequently, Permanent Magnet (PM) synchronous motors are becoming more common in hazardous areas. These motors maintain high efficiency even when operating at partial loads under variable speed control.

Additionally, the adoption of industrial Internet-of-Things (IIoT) sensors has changed standard maintenance workflows. Modern explosion-proof motors are designed to support digital vibro-thermal sensors, winding RTDs, and bearing monitors. This enables operators to predict mechanical faults before they lead to downtime in offshore platforms or pipeline pump houses.

2. Global Procurement Requirements and Pain Points

Enterprise procurement teams face complex regulatory environments when specifying electric drives for flammable gas or combustible dust applications. Main procurement priorities include:

  • Cross-Border Regulatory Alignment: Ensuring a motor carries dual or triple certifications (such as ATEX, IECEx, and CSA) simplifies the documentation process for global oil, gas, and mining projects.
  • Thermal and Insulation Safety Margins: Operating motors at Class B temperature rises while utilizing Class H VPI insulation prevents winding breakdown during voltage spikes caused by VFD switching.
  • Total Cost of Ownership (TCO): Selecting high-efficiency motors lowers energy costs. Over a motor's typical 15-to-20-year lifespan, energy consumption represents over 95% of its total lifecycle cost.

3. Macro-Industry Solutions & Hazardous Zone Classifications

Wolong motor designs are optimized for specific industrial challenges:

Industrial Sector Hazardous Classification Required Protection Type Wolong's Optimized Solution
Oil & Gas Refineries Zone 1 / Zone 2 (Gas Group IIC) Ex d (Flameproof) / Ex p YBX5 Ultra-High Efficiency Flameproof Motors
Underground Coal Mining Group I (Methane & Coal Dust) Ex d I Mb (Heavy Duty Mining) Morley Heavy-Duty Water-Cooled Mine Drives
Chemical Powder Processing Zone 21 / Zone 22 (Dust Group IIIC) Ex t (Dust Ignition Protection) YFB3 High-Efficiency Dust-Proof Motors
Petrochemical Pipelines Zone 2 (Gas Group IIB/IIC) Ex nA (Non-Sparking) / Ex ec YWKK / YWKS Non-Sparking HV Induction Motors

4. Localized Technical Support & Compliance Assurance

As a global exporter, Shaanxi Nanfang Motor Technology Co., Ltd provides localized engineering assistance. We help clients choose correct replacement frames, calculate load curves for variable frequency operation, and configure terminal box geometries.

Our localized services help simplify international supply chains by ensuring delivered equipment aligns with local standards, including Class/Division configurations in North America, ATEX directives in Europe, and Testsafe standards in Australia.

5. Technical Roadmap & Future Outlook

Wolong's future technology strategy focuses on three main initiatives:

  1. Advanced Eco-friendly Insulation Materials: Developing winding varnishes and insulation tapes that resist degradation at higher operating temperatures, extending motor life.
  2. Integrated Drive Packages: Optimizing motors to operate alongside variable frequency drives (VFDs) to mitigate shaft currents and harmonic heating.
  3. Compact Structural Designs: Reducing total motor weight and footprint while maintaining explosion-proof enclosure strength.

Technical Q&A: Explosion-Proof AC Motors

Answers to common engineering questions regarding selection, compliance, and operation in hazardous areas.

What is the difference between Ex d and Ex e protection methods?

Ex d (Flameproof): The motor enclosure is designed to contain any internal explosion of a flammable mixture. It prevents the ignition of the surrounding explosive atmosphere by cooling hot gases through the flamepaths before they exit the frame.

Ex e (Increased Safety): This design focuses on preventing electrical arcs, sparks, or hot surfaces from occurring inside the motor during normal operation. It uses specialized insulation, wider clearances, and strict temperature limits.

How does VFD operation affect explosion-proof ratings?

Operating an explosion-proof motor via a Variable Frequency Drive (VFD) introduces harmonic heating and shaft currents. To maintain the safety certification, the motor must be certified for VFD use, often utilizing winding RTDs to monitor temperatures or insulated bearings to prevent electrical pitting.

What are the benefits of positive pressure (Ex p) housings for synchronous motors?

Ex p protection maintains a continuous overpressure of clean air or inert gas inside the motor housing. This pressure barrier prevents explosive ambient gases from entering. It is often used for large synchronous motors where flameproof enclosures are impractical.

Why is dust protection (Ex t) classified differently than gas protection?

Combustible dusts (Zone 21/22, Group III) create ignition risks through dust clouds or layer accumulation on hot surfaces. Ex t enclosures are dust-tight (IP6X) to prevent ingress, with external surface temperatures limited to prevent dust ignition.

What advantages does the Morley brand provide in underground coal mines?

Morley motors are designed for underground coal mining. With heavy-duty steel construction, water-cooled jackets, and high-specification Ex d I Mb ratings, they handle high vibration, dust, and moisture in confined spaces.