High-Quality Exe Explosion Proof Supplier & Exporters

Empowering Global Heavy Industries with ATEX & IECEx Certified Increased Safety "Ex e" Electric Motors & Smart Drive Solutions

About Shaanxi Nanfang Motor Technology Co., Ltd

Shaanxi Nanfang Motor Technology Co., Ltd is the premier authorized distributor of Wolong Electric Drive Group Co., Ltd. Founded in 1984 and listed on the Shanghai Stock Exchange in 2002 (stock code: SH600580), Wolong has evolved into an uncontested global giant in motor manufacturing and control systems.

Supported by 3 global manufacturing bases, 39 advanced factories, and 3 global R&D centers, Wolong serves as a strategic innovation partner across key markets worldwide. Our dedication to premium quality, safety integration, and localized customer service sets the benchmark for explosive hazard protection.

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100+
Production Lines
58+
Countries Served
32+
Global Patents
200+
Major Projects

Industrial Application & Technical Principles of Ex e (Increased Safety)

A comparative overview of safety metrics, industrial standards, and explosion protection dynamics

In hazardous industrial environments characterized by explosive gases, vapors, or combustible dust, electric motors pose inherent ignition risks due to potential electrical arcs, mechanical friction, and high surface temperatures. Among the various methods recognized under the IEC 60079 series, Increased Safety "Ex e" stands out as a highly specialized, non-sparking electrical protection topology.

Unlike Flameproof (Ex d) designs which are engineered to contain an internal explosion without allowing the flame front to escape, Increased Safety (Ex e) focuses on prevention. By implementing strict mechanical tolerances, enhanced insulation systems, and optimized electrical air gap clearances, Ex e design guarantees that no hot spot, spark, or arc can manifest under standard operating conditions or specified overload scenarios. This makes Ex e motors significantly lighter, more cost-effective, and easier to service than their bulky Ex d counterparts.

ATEX / IECEx / EAC Certified

We supply products complying with stringent European Union directive (ATEX), international IECEx standards, and Eurasian Customs Union (EAC) regulations. Our motors are certified for Zone 1, Zone 2, Zone 21, and Zone 22 operations.

High Efficiency & Power Density

Our comprehensive portfolio features IE3, IE4, and leading-edge IE5 permanent magnet synchronous designs. Reducing energy dissipation translates directly to lower carbon footprints and minimal thermal release in hazardous operations.

Diversified Product Lines

From low voltage variable frequency speed motors to multi-megawatt high voltage positive pressure machines, our catalog accommodates oil refineries, marine platforms, mining shafts, and chemical processing facilities.

Global Brand Heritage & Synergy

Leveraging century-old industry engineering giants to build the ultimate safety ecosystem

Wolong Group’s growth has been fueled by targeted strategic acquisitions of global motor manufacturers. By consolidating the IP, manufacturing capacities, and testing standards of these iconic European and American brands, Shaanxi Nanfang Motor Technology provides global buyers with unrivaled engineering authority.

Austrian ATB Group

Acquired in 2011, ATB is a European market leader. Specializing in high-power mining and petrochemical motors, ATB integrates Morley and Laurence Scott brands under its umbrella.

Brook Crompton

With over 110 years of expertise, Brook Crompton is renowned for high-performance low voltage motors. Their flagship "W" series sets the industry standard for durability in harsh environments.

Schorch Motor

Established in Germany in 1882, Schorch delivers heavy-duty drive systems for pipelines, shipping vessels, and heavy chemical plants with unparalleled high-voltage expertise.

GE Industrial Motors

Joined Wolong in 2018, reinforcing our portfolio with NEMA standard motors. This merger provides critical support for North American markets and specialized offshore platforms.

Why Partner with Chinese Manufacturers for Ex e Systems?

Evaluating the unique combination of manufacturing scale, supply-chain agility, and premium quality control

Unmatched Supply Chain Vertical Integration

At our Nanyang production base (the largest explosion-proof motor research and manufacturing center in China), we control everything from silicon steel stampings, wire drawing, and casting, to stator winding and high-voltage testing. This minimizes external lead times and ensures quality control.

Advanced Automation & Laser Precision

Our modern lines utilize CNC stator-core winding equipment, automated Vacuum Pressure Impregnation (VPI) installations, and robotic welding setups. This guarantees that mechanical tolerances in our explosion-proof air gaps remain consistent down to the micrometer level.

Global Certifications Alignment

Our factory processes conform fully to ISO 9001 and IECEx OD 005 (Explosion Protection Quality System). This alignment enables us to issue dual-certified ATEX/IECEx products directly from our lines, reducing secondary import overheads for global project buyers.

Ex Motor Tech R&D and Factory Advantages

Subsystem Anatomy & Structural Optimization

How our advanced mechanical components assure explosion-proof safety and thermal efficiency

Rotor design for explosion-proof motor

Precision Cast Aluminum & Copper Bar Rotors

Our rotors feature a robust squirrel-cage design. For standard applications, centrifugal or high-pressure die-cast aluminum rotors are utilized, integrating end rings and cooling fins. For heavy-duty high-voltage installations, copper bar rotors are used. This option features advanced brazing, custom end-ring profiling, and high-speed retaining rings that prevent rotor bar displacement under start-up load transients.

Stator design for explosion-proof motor

VPI Impregnated Stator Winding Systems

Our stator insulation comprises high-grade polyester film backed with glass cloth and high-mica-content tapes. Using state-of-the-art Vacuum Pressure Impregnation (VPI), we eliminate any internal voiding or moisture pocketing. The resulting winding structure offers excellent mechanical strength, structural durability, resistance to chemical corrosion, and superb thermal dissipation properties.

Heavy duty cast iron motor frame

High-Strength Frame & Fluid-Dynamic Heat Sink

Our motor housing employs a digital design framework utilizing advanced finite element analysis (FEA) and fluid dynamics (CFD) simulation tools. Cast in premium grade grey cast iron or fabricated steel plates, the frames feature integrated structural ribbing to maximize surface area and cooling. The casing provides high structural rigidity to endure high impact shock loads while preventing structural resonances.

Low noise fan hood system

Low-Noise Dynamic Ventilation & Fan Hood Systems

Comprising a custom engineered shroud, air-guide cylinder, safety window, and internal silencer, our fan hood design delivers high volume cooling air while reducing high frequency noise levels. The dynamic air intake pathway prevents debris accumulation. Rating at IP22 to IP55, it guarantees no mechanical contact with the rotating fan blade, conforming to safety codes.

Certified to Protect: Comprehensive Safety Compliances

Our explosion-proof systems are authorized and approved for deployment by regulatory bodies globally

Compliance is the foundation of industrial hazard protection. Shaanxi Nanfang Motor Technology distributes motors that undergo rigorous performance verification and safety testing. This rigorous testing enables our systems to satisfy key regulatory frameworks, overcoming technical trade barriers.

Nemko ATEX Certification

Nemko / ATEX

CSA Certification

CSA

CE Certification

CE

CC Certification

CC (CCC Ex)

SABS Certification

SABS

TESTSAFE Certification

TESTSAFE

ISO 9001 Standard: Our factories comply with the ISO 9001 quality framework, establishing a documented line of traceability from raw steel coils to the final testing bay.

NEMA Standards: For our North American partners, our low and medium voltage motors are certified to NEMA MG1 specifications. These motors are UL and CSA certified, and undergo rigorous tests including efficiency validation, insulation breakdown resistance, starting torque, and vibration checks.

IECEx and ATEX Compliance: Essential for European and global offshore applications. Every Ex e motor design undergoes thermal runaway tests, flame path checks, dust ingress protection verification, and impact safety analysis.

TESTSAFE Standard: This standard enables us to distribute specialized explosion-proof mining motors in Australia and the broader Oceania region, confirming our capability to meet tough deep-shaft mine criteria.

Manufacturing and Facility Gallery

Step inside our state-of-the-art testing bays, rotor assemblies, and production areas

Localized Applications & Global Industrial Context

Solving extreme challenges across the world's most demanding operating zones

Explosion-proof motors are safety-critical assets in modern infrastructure projects. Depending on the geographical zone and local regulatory environment, the demand for Ex e and other flameproof motors varies, requiring deep engineering expertise to solve site-specific difficulties:

  • Offshore Marine & Refineries (Middle East & North Sea): High humidity, saline air, and extreme ambient temperatures reaching up to 55°C require IP66-rated cast iron enclosures, specialty paint finishes, and corrosion-resistant components. Our motors are built to withstand these conditions, protecting offshore pump jacks and gas compressors.
  • Deep Shaft Coal Mines (Australia, South America): High mechanical impacts, abrasive coal dust, and explosive firedamp require the heavy-duty builds of our Morley and Laurence Scott lines. These lines feature copper-bar rotors and dual water-cooled options.
  • Modern Chemical & Pharmaceutical Plants (Western Europe): Fine chemical dusts and flammable solvents call for low-voltage, energy-efficient (IE4/IE5) variable speed drives. Utilizing VSDs enables processes to match exact flow profiles while maintaining safe temperature profiles (T3/T4 class).

Future Technological Trends in Explosion Proof Motors

Decarbonization, predictive maintenance, and next-generation smart drives

The industrial landscape is transforming rapidly under the influence of global carbon neutrality mandates and Industry 4.0 digitalization. Explosion-proof motor design is evolving along three key trends:

1. IE5 Ultra-Efficiency & Permanent Magnet Technologies: Traditional induction motors lose efficiency at low speeds. By integrating rare-earth permanent magnet rotors, our newer series (like the TBVF series) achieve IE5 efficiency. This reduces operating costs, decreases winding temperatures, and extends the motor's operating life.

2. Smart Ex Sensors & Real-time Edge Diagnostics: Historically, inspecting motors in Zone 1 environments required costly shutdowns. Modern Ex motors integrate certified vibration and temperature sensors (such as our OLI-compatible Ex sensors). These transmit real-time telemetry over wireless protocols to predict bearing failures before they occur.

3. Variable Frequency Drive (VFD) Optimization: Designing explosion-proof motors for VFD operation requires special insulation systems to resist high voltage spikes (dv/dt). Our BPY and YBBP series are engineered for variable speed duty, incorporating insulated non-drive end bearings to eliminate destructive shaft currents.

Expert Procurement Q&A (Frequently Asked Questions)

Important design and compliance considerations answered by our chief applications engineering team

What is the core difference between Ex e (Increased Safety) and Ex d (Flameproof) motors? +
Ex d (flameproof) motors are designed to contain an internal explosion and prevent transmission of the flame to the surrounding atmosphere. In contrast, Ex e (increased safety) motors focus on prevention. By implementing strict mechanical tolerances, enhanced insulation, and large safety margins, Ex e motors ensure no sparks, arcs, or dangerous hot surfaces occur in standard or overload operation. Ex e motors are typically lighter and more cost-effective.
Can Ex e motors be used in Zone 1 and Zone 2 hazardous areas? +
Historically, Ex e motors were limited to Zone 2. However, under modern IEC 60079-7 standards, "increased safety" is categorized into level of protection "eb" (suitable for Zone 1) and "ec" (suitable for Zone 2). Always check the manufacturer's nameplate markings (e.g., Ex eb II T3 Gb) to verify zone compatibility.
What measures protect Ex e motors against high temperatures during locked-rotor conditions? +
Ex e motors feature a specified "tE time." This represents the time it takes for the stator winding or rotor cage to reach its maximum safe temperature limit when subjected to locked-rotor current. Operators must pair the motor with an overload protection relay calibrated to trip within the specified tE limit to prevent overheating.
How do VFD drives affect the thermal performance of an Ex e motor? +
Running an Ex e motor via a Variable Frequency Drive (VFD) introduces harmonic heating and reduced cooling at low speeds. Therefore, the motor and VFD must be certified together as a package, or the motor must be equipped with temperature sensors (like RTDs or thermistors) connected to an automatic trip system.
What certifications are required for exporting motors to Australia or Europe? +
For European projects, ATEX certification is a legal requirement. For international markets, IECEx is widely accepted. Australian coal mining projects require TESTSAFE certification, which our Wolong manufacturing lines are fully authorized to provide.
Completed Ex e explosion proof motor product line