High-Quality Foot Mounted Motor Factory & Factories

Global Benchmark in Electric Drive Systems, Hazardous Area Engineering & Permanent Magnet Efficiency Technologies

Authorized Global Electric Motor & Drive Technology Distributor

Shaanxi Nanfang Motor Technology Co., Ltd. serves as the premier authorized distributor of Wolong Electric Drive Group Co., Ltd., presenting a unified infrastructure for heavy-duty rotary apparatuses.

100+
Global Production Lines
58+
Exporting Countries
32+
Core Design Patents
200+
Macro Scale Projects

Founded in 1984 and listed on the Shanghai Stock Exchange in 2002 (code SH600580), Wolong has advanced motor and drive systems on a global scale. Operating 3 key manufacturing bases, 39 manufacturing factories, and 3 localized R&D hubs globally, Wolong maintains an expansive technical layout. At Shaanxi Nanfang Motor Technology, we integrate this technological powerhouse to deliver optimal foot-mounted electric motor systems, guaranteeing continuous uptime in demanding operations.

Learn More About Nanfang Motor

Foot Mounted Motors: Industrial Evolution & Tech Outlook

Foot-mounted configurations (IM B3 / IM 1001 according to IEC standards) form the backbone of industrial rotating machinery, delivering rigid shaft alignment and stable mounting bases.

IE4 & IE5 Efficiency Standards

Global regulatory landscapes are driving the phase-out of sub-standard motors. Modern factories prioritize WE3, WE4, and WEPM variable-frequency permanent magnet synchronous motors (PMSM) to achieve IE4 and IE5 efficiency levels, reducing total lifetime operating expenditures (OPEX).

Permanent Magnet Technology

WEPM series PMSM motors leverage rare-earth magnetic rotor assemblies, providing higher power density, lower heat generation, and superior torque characteristics at low frequency. This design reduces rotor core losses and optimizes overall motor dimensions.

VFD & Digital Integration

Dynamic process controls require high-voltage and low-voltage variable frequency drives (VFD). Incorporating insulated bearing architectures (such as hybrid ceramic bearings) protects the motor from shaft currents caused by high-frequency VFD switching.

Global Procurement Requirements & Compliance Standards

Procurement divisions require motor assets that comply with safety, structural, and ecological regulations across global jurisdictions.

ATEX / IECEx / EAC Ex-Proof

Critical for chemical plants, refineries, and mining facilities. Our YBBP, NEXP, and TAW explosion-proof motors are certified for Zone 1, Zone 2, Zone 21, and Zone 22 applications, conforming to international safety standards.

High-Efficiency Power Savings

Offering permanent magnet and standard induction solutions compliant with IEC 60034-30-1. Upgrading to IE4/IE5 efficiency reduces utility costs and lowers CO2 emissions, supporting corporate sustainability targets.

Diverse Mounting & Frame Configurations

Providing heavy-duty, low-vibration cast iron structures (frame sizes 80 to 630+). These motors are engineered to withstand continuous load variations, torsional vibrations, and external mechanical impacts.

Application Standard Target Geographic Region Applicable Regulatory Directives Design Characteristics & Protection Types
IEC Standard Europe, Asia-Pacific, South America CE, ATEX, IECEx, RoHS Metric system frames, IP55/IP56, Class F/H insulation, Ex d/de/ec protection modes.
NEMA Standard North America (USA, Canada, Mexico) UL, CSA, IEEE 841, DOE Efficiency Imperial dimensions, Service Factor (SF) 1.15, severe-duty construction, explosion-proof class/division setups.
Marine & Offshore International Shipyards & High-Seas Platforms DNV, ABS, BV, Lloyd's Register YQ marine motor series, anti-corrosive epoxy coat systems, condensation heating, salt-spray protection.
Heavy-Duty Mining Global underground coal mines TestSafe, MSHA, MA (China) Morley wet-environment and flameproof structures, water-cooled enclosures, high mechanical stress mitigation.

Engineering & Structural Anatomy

Inside Wolong's industrial motor product range, engineered components ensure high durability, stable output, and thermal dissipation.

Electric Motor Rotor Assembly Factory Process

1. Precision-Balanced Rotor Systems

Our rotors employ a squirrel cage architecture, with cast aluminum components produced via advanced centrifugal casting or high-pressure die-casting. This process forces molten pure aluminum into the core slots, forming integrated rotor bars and end-rings. This construction ensures high structural reliability and excellent start-up and running torque characteristics. For large-capacity motors, copper bar rotors are utilized, featuring secure slot-bar layouts and robust end-ring welding procedures. Dynamic balancing to G1.0/G2.5 limits (ISO 1940) minimizes residual vibration, extending bearing life in severe applications.

VPI Treated Electric Motor Stator Windings

2. VPI-Impregnated Insulation & Stator Windings

The stator coil is wound with premium round or flat copper wire, insulated with polyester film, glass cloth backing, and high-grade mica tapes. Our stators undergo the Vacuum Pressure Impregnation (VPI) process to ensure void-free insulation resin coverage. The result is a robust stator assembly featuring high dielectric strength, mechanical stability under load cycles, moisture resistance, and thermal endurance (exceeding Class F requirements with Class B temperature rise margins).

Cast Iron Foot Mounted Motor Frame Construction

3. Heavy-Duty Cast Iron Frame & Housing

The motor housing is developed using digital multi-physics simulation platforms, optimizing air path dynamics and structural rigidity. Made from high-strength grey cast iron (or structural steel for custom configurations), the frame offers structural margin and thermal dissipation. The foot-mounted configurations (IM B3) feature solid, integrated feet designed to handle mechanical shocks, minimize vibration levels, and isolate resonant frequencies from connected equipment.

Low Noise Fan Hood and Air Duct System

4. Aerodynamic Low-Noise Fan & Hood Assembly

The low-noise ventilation system consists of an engineered fan cover, an air-guide cylinder, safety inlet windows, and silencer plates. The optimized air intake profile minimizes turbulence and air resistance, reducing acoustic signatures caused by energy losses in the air stream. The fan hood complies with IP22/IP23 finger-safety requirements while ensuring cool air is directed along the frame fins, keeping the motor operating at stable temperatures.

Wolong's Brand Acquisitions & Industrial Network

Through strategic acquisitions of established global motor manufacturers, Wolong has consolidated centuries of engineering expertise into a unified industrial drive network.

ATB Motor Group European Plant Production

ATB Group: Morley & Laurence Scott (Acquired 2011)

In 2011, Wolong acquired 97.94% of the Austrian ATB Group. This integration brought the Morley brand, with nearly 130 years of underground coal mining motor expertise, into our group. It also included Laurence Scott, a pioneer in low-starting-current motors for nuclear power facilities and naval support vessels. This acquisition established Wolong as a manufacturer of highly specialized electric machines for demanding applications.

Brook Crompton Motor Manufacturing Assembly

Brook Crompton Integration

Brook Crompton brought over a century of experience in motor design and innovation to the group. Known for developing energy-efficient designs, Brook Crompton has created a complete range of low, medium, and high-voltage AC motors. This includes the premium "W" and "10" series, engineered for reliable operation in hazardous and harsh industrial environments.

Schorch Electric Heavy Industry Motor Plant

Schorch Electric Motors (Established 1882)

Schorch joined the Wolong Group in 2011, bringing a reputation for high-quality heavy-duty drive systems. Schorch motors are widely used in critical applications including petrochemical refineries, municipal water systems, shipbuilding, steel processing, and wind tunnels, offering high reliability in large frame ratings.

OLI Vibration Motor Assembly and Testing

OLI Vibration Motors

Dating back to 1999, Wolong established a partnership with OLI. Today, OLI is a leading global brand for industrial vibration motors (MVE series) and vibration sensors. This technology supports bulk material handling, concrete compaction, and agricultural process industries worldwide.

Nanyang Explosion Proof Motor Test Bed

Nanyang Explosion-Proof (CNE) & General Electric (GE) Industrial Motors

In 2015, Wolong integrated China's Nanyang Explosion-Proof Motor Group (CNE), expanding our hazardous-area product portfolio. In 2018, GE Industrial Motors joined the group, bringing commercial and industrial drive technologies. This integration strengthened our capabilities to support global heavy industries, including oil and gas, petrochemicals, mining, power generation, and water treatment.

Global Compliance Certification Framework

Wolong's manufacturing processes and product lines are certified to conform to major international engineering standards, enabling access to global industrial projects.

Nemko ATEX Certification logo

Nemko / ATEX

CSA Canada Safety Certificate

CSA

CE Marking Europe Directive Conformity

CE

CCC China Compulsory Certification

CCC

SABS South African Bureau of Standards

SABS

TestSafe Coal Mining Motor Certification

TESTSAFE

Key Compliance Protocols:

ISO 9001: Quality management systems verify that motor design, material procurement, manufacturing tolerances, and final load testing comply with international quality standards.

NEMA Standards: Confirms Wolong's electric motors meet NEMA mechanical and electrical performance requirements. Testing includes efficiency verification, insulation resistance testing, starting current/torque measurement, durability, and vibration limits.

IECEx and ATEX: Mandatory for explosive atmospheres (EU and global). Certification covers flameproof (Ex d / Ex db), increased safety (Ex e / Ex ec), dust-ignition proof (Ex t), and positive pressure (Ex p) protective configurations.

TESTSAFE: Certification through Testsafe, an established coal product certification body, provides access for Wolong's mining motors and specialized heavy-duty equipment to the Australian and international coal mining sectors.

Industrial Solutions & Technological Roadmap (2025–2030)

We design integrated motor-drive systems to meet evolving industrial requirements for high efficiency, predictive maintenance, and operational reliability.

Predictive Diagnostics & IoT

Next-generation Wolong motors feature smart vibration accelerometers, RTD winding probes, and magnetic flux sensors. These components monitor motor health in real-time, allowing operators to transition from scheduled maintenance to predictive intervention, reducing unplanned downtime.

Advanced Material Sciences

Research focuses on nanostructured insulation resins to withstand high dV/dt stresses from next-generation wide bandgap (SiC/GaN) VFDs. Development also includes high-temperature slot liners and magnetic steel alloys to reduce stray load losses.

Carbon Neutral Manufacturing

Aligned with global net-zero goals, Wolong's manufacturing bases utilize green electricity, optimize material utilization, and source recycled copper and aluminum. This approach reduces the embodied carbon footprint of our heavy industrial motors.

Target Market Applications:

Our motor solutions support heavy machinery operations across diverse industrial sectors: fans, cooling tower assemblies, centrifugal water pumps, screw and reciprocating compressors, conveyors, crushers, and marine propulsion equipment. We serve industries including commercial ventilation, oil and gas extraction, petrochemical refining, coal processing, metallurgy, nuclear power generation, and automated manufacturing systems.

Frequently Asked Technical Questions

Technical details and selection criteria for industrial foot-mounted (IM B3) motors.

Q1: What are the main design differences between IEC IM B3 and NEMA F-1/F-2 foot-mounted configurations?

IEC IM B3 motors (per IEC 60034-7) feature metric shaft, keyway, and mounting foot dimensions, with the terminal box typically positioned on top or right-hand side facing the drive end. NEMA foot-mounted motors use imperial dimensions. NEMA F-1 configurations place the conduit box on the left-side (facing opposite drive end), while F-2 places it on the right-side, requiring careful shaft and foundation alignment planning during retrofits.

Q2: How does Wolong's Vacuum Pressure Impregnation (VPI) process prevent stator insulation breakdown when driven by VFDs?

The VPI process extracts air and moisture from the stator coils using vacuum pressure, then injects solventless epoxy resin under high pressure. This eliminates internal voids and air bubbles, preventing partial discharge (corona effect) caused by high-voltage spikes (dV/dt) from VFD switching, ensuring stable operation under continuous inverter control.

Q3: When should copper bar rotors be selected over cast aluminum rotors?

Cast aluminum rotors are suitable for standard medium-duty motors due to their cost efficiency and reliability. For high-power applications (above 200 kW) or equipment with high starting inertia and long starting periods (such as heavy crushers and large fans), copper bar rotors are preferred. Copper's higher thermal conductivity and lower electrical resistance reduce rotor losses, limit heating, and improve overall efficiency.

Q4: What bearing protection is recommended for high-power motors operated with variable speed drives?

VFD operation can induce shaft voltages that lead to electrical discharge through the bearings (machining/pitting). For motors above frame size 280, we recommend using an insulated bearing on the non-drive end (NDE) or hybrid ceramic bearings with silicon nitride rolling elements. For large motors, grounding brushes on the drive-end shaft discharge stray currents safely to the frame.

Q5: How do Wolong water-cooled explosion-proof motors (such as the YBBP water-cooled series) compare with air-cooled designs in hazardous areas?

Water-cooled motors utilize an internal cooling jacket, eliminating the need for an external fan and reducing acoustic noise. This design keeps the motor's outer surface temperature low, which is beneficial in hazardous environments containing combustible dust or gases with low ignition points, while protecting the motor from corrosive ambient air.

Q6: What is the significance of the DNV Type Approval certificate for marine electric motors?

DNV Type Approval verifies that our YQ series low-voltage marine motors meet the rigorous standards of maritime classification societies. This certification ensures the motors' design, materials, and safety systems can withstand offshore environment conditions, including structural vibration, high humidity, salt corrosion, and wide temperature variations.