AC High Voltage Explosion-Proof Motor Factory & Company in Sri Lanka

Authorized WOLONG Solutions & Premium Explosive-Atmosphere Powertrain Systems

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Sri Lanka's Emerging Industrial Infrastructure & Explosion-Proof Requirements

As Sri Lanka continues to position itself as a maritime powerhouse and commercial gateway in the Indian Ocean, industrial corridors such as the Hambantota Port Zone, the Trincomalee Industrial Hub, and key zones around Colombo are scaling their chemical processing, bulk-liquids storage, and heavy-manufacturing facilities. Modernizations within these sectors demand specialized explosion-proof hardware that mitigates the risk of igniting airborne dust or flammable gases.

The deployment of high-voltage explosion-proof machinery is critical in Sri Lanka's storage installations (such as the Kolonnawa and Trincomalee oil tank farms), municipal water infrastructure, chemical processing plants, and port loading systems. Supplying high-quality, international certified motor units ensures compliance with international engineering mandates (IECEx, ATEX) and supports Sri Lanka’s transition toward global E-E-A-T (Experience, Expertise, Authoritativeness, Trustworthiness) operational standards.

Industrial Hazards & Environment Classifications

Industrial environments require distinct protection strategies depending on the presence of flammable materials:

  • Gas/Vapor (Zone 1 & Zone 2): Applications in petrochemical terminals, fuel transport, and chemical distillation where hydrocarbon vapors present constant threat.
  • Combustible Dust (Zone 21 & Zone 22): Common in Sri Lanka's high-throughput agricultural processing, tea packaging dust environments, and bulk handling systems.
  • Salt-Corrosive Environs: High-salinity atmospheric coastal conditions in Colombo/Hambantota demanding IP65/IP66 weather-proofing and marine-grade epoxy coatings.

About Shaanxi Nanfang Motor Technology Co., Ltd.

Authorized global channel distributor of WOLONG Electric Drive Group Co., Ltd., delivering premium electrical powertrains and control technologies to international markets.

Founded in 1984 and listed on the Shanghai Stock Exchange in 2002 (SH600580), WOLONG is a globally recognized manufacturer of industrial motors and drive systems. Through strategic international acquisitions, WOLONG owns some of the most celebrated electrical engineering brands in the world, including ATB, Brook Crompton, Morley, Laurence Scott, Schorch, Nanyang Explosion Group, OLI, and the commercial industrial division of General Electric (GE). Shaanxi Nanfang Motor brings this global powerhouse direct to Sri Lankan heavy industries, EPC contractors, and public works sectors.

100+
Production Units
58+
Exporting Countries
32+
National Patents
200+
Mega Projects Completed

Global Brand Integration & Technological Heritage

WOLONG Group Foundation

Established 1984

Launched in Shangyu, China. Over three decades, WOLONG grew rapidly by focusing on design precision, technological leadership, and scaling a robust supply chain to support worldwide industrial infrastructure.

ATB Group Acquisition (Europe)

2011

WOLONG acquired 97.94% of Austria’s ATB Group, integrating legendary European brands like Morley (underground mining motors with 130 years of history) and Laurence Scott (historic supplier of low starting-current systems for British nuclear facilities and naval vessels).

Schorch & Brook Crompton Integration

2011 - 2013

Integration of Germany's Schorch (founded 1882), famed for highly custom drives for oil/gas pipelines, and the acquisition of shares in Brook Crompton, globally renowned innovators in high-efficiency low-voltage and high-voltage AC motors.

CNE (Nanyang Explosion-Proof) & GE

2015 - 2018

China’s premier explosion-proof research and development base, Nanyang Explosion-proof Group (CNE), officially joined WOLONG in 2015. In 2018, the commercial industrial motor business of General Electric (GE) was acquired, bolstering global R&D and supply capacities.

WOLONG Brand History Showcase
WOLONG Industrial Brand Assets
WOLONG Manufacturing Asset
WOLONG Factory Operations
WOLONG R&D Testing
Schorch Motor Manufacturing History

Engineering Architecture & Critical Components

A deep look inside our high-voltage explosion-proof motors, showcasing design philosophies engineered to withstand high temperatures, pressure build-ups, and severe environments.

High Performance Rotor Structure

Centrifugally Cast Rotor & Copper Bar Technology

WOLONG’s rotors are constructed utilizing either centrifugal aluminum casting or precision die-casting techniques. This integrates the rotor bars and end rings into a solid structure that enhances mechanical strength and torque properties. For ultra-high-capacity applications, we implement a copper bar rotor design utilizing specialized copper welding and dynamic balance techniques. High-speed models are fitted with high-strength retaining rings to prevent distortion under high centrifugal load.

Precision Stator Winding

Advanced Stator Insulation & VPI Impregnation

Our stator coils utilize premium polyester-film-backed glass cloth and high-mica content tapes. Following winding, the assemblies undergo Vacuum Pressure Impregnation (VPI) to form a void-free structure. This system provides high electrical insulation, thermal stability, resistance to environmental moisture, and mechanical protection against electromagnetic stresses during high-voltage startup cycles.

Robust Cast Iron Frame

Heavy-Duty Frame Design & Fluid-Structure Co-Simulation

The motor frames are designed using multi-physics structural and fluid simulation platforms to optimize heat dissipation and minimize vibration. Built with high-tensile cast iron or welded steel plates, the frames offer high structural rigidity. The design isolates natural vibration frequencies to maintain mechanical alignment and low-vibration operation under load spikes.

Acoustically Optimized Fan Hood

Low-Noise Ventilation Systems

The ventilation arrangement features a custom fan cover, an air director, protective screens, and acoustic silencer elements. The side-entry air intake minimizes obstruction issues behind the motor, reducing aerodynamic drag and noise generation. The integration of high-performance sound-absorbing lining materials satisfies strict industrial noise standards while retaining an IP22 safety barrier rating.

High Voltage Motor Testing Field
Industrial Rotor Assembly Process
Large Frame Machining Operations
Stator Core Pressing Station

Industrial Solutions & Core Advantages

WOLONG designs and manufactures explosion-proof systems configured to address the operational and safety demands of modern processing industries.

Global Standard Certification

We supply a broad range of international certifications—including ATEX, IECEx, CSA, Nemko, TESTSAFE, SABS, and CCC. These approvals facilitate smooth customs clearance and regulatory compliance for project developers globally.

Energy Saving (IE3 / IE4 / IE5)

WOLONG is committed to reducing industrial operating expenses. We offer high-efficiency units matching IE3, IE4, and IE5 energy grades, as well as permanent magnet designs that lower electrical consumption and carbon footprints.

Diverse Product Lines

Our expansive product portfolio spans low-voltage, medium-voltage, and high-voltage AC units. This configuration capacity allows us to deliver solutions customized for varying frame dimensions, voltage levels, and hazard classifications.

WOLONG Advantage Visual Representation

R&D Integration & Global Support Ecosystem

By coordinating our design centers across Europe (Austria and Germany), Japan, and China, WOLONG is able to develop advanced electrical machines. In Sri Lanka, Shaanxi Nanfang Motor complements this technical base with local sales support, customs clearance management, and engineering advisory services.

Whether you are designing a processing plant in Hambantota or planning a municipal pump station upgrade in Colombo, our application engineers help select, configure, and install explosion-proof drive solutions to ensure high uptime and safety.

Global Certifications & Conformity

WOLONG high-voltage motors undergo comprehensive performance and compliance testing to meet the rigorous standards of leading certification bodies.

Nemko / ATEX Certification Icon

Nemko / ATEX

CSA Safety Standard Logo

CSA

CE Mark Product Conformity

CE

CCC Quality Mark Certificate

CCC

SABS Standard South Africa approval

SABS

TESTSAFE Mining Certification Australia

TESTSAFE

Conformity Verification Methods

To ensure our high-voltage units operate reliably in hazardous areas, they are designed and tested to meet international standards:

  • ISO 9001 Ex Manufacturing: Our production facilities are ISO 9001 certified, ensuring strict quality control from raw materials to final electrical testing.
  • NEMA Performance Protocols: For markets specifying NEMA parameters, we perform rigorous tests—including temperature rise measurements under full load, start torque analysis, and insulation resistance checks.
  • ATEX & IECEx Safety Directives: Flameproof (Ex d), Increased Safety (Ex e), Non-Sparking (Ex n), and Pressurized (Ex p) designs comply with European EN and international IEC standards for Zone 1 and Zone 2 safety.
  • TESTSAFE Validation: Compliance with mining safety requirements validates our motors for high-risk underground and mining-machinery configurations worldwide.

Sri Lanka Localized Engineering & Logistics Solutions

WOLONG provides support services to simplify project integration and reduce downtime for industrial operations in Sri Lanka.

Custom Engineering Support

Our team provides tailored configurations to meet specific requirements for new and retrofit projects in Sri Lanka:

  • Customized shaft designs, mounting arrangements, and terminal box placements to simplify on-site installation.
  • Configurable cooling configurations (IC411, IC511, IC611, IC81W) and high-corrosion protection (up to C5-M marine standard) for coastal installations.
  • Custom windings engineered to handle voltage fluctuations and local ambient temperature challenges.

Logistic Handling & On-Site Support

We coordinate delivery and commissioning through our established logistics networks to ensure smooth project execution:

  • Direct transport management to major ports like Colombo and Hambantota, managing import documentation and customs processes.
  • On-site commissioning, alignment verification, and vibration testing supervised by qualified engineers.
  • Responsive spare-parts support and planned maintenance services to minimize operational downtime.

Technical Q&A (FAQ)

Expert answers addressing the selection, installation, and maintenance of high-voltage explosion-proof motors in challenging industrial environments.

How does WOLONG ensure protection against explosive gas and dust mixtures in Zone 1/21 environments?
Our motors are designed with precision-engineered enclosures that contain internal ignitions without transmitting flame to the surrounding atmosphere (Ex d/flameproof). For dust-prone environments (Zone 21/22), we implement tight-fitting, dust-proof enclosures (Ex t) rated up to IP65/IP66 to prevent combustible materials from entering the motor interior.
What is the advantage of using a variable frequency system (YBBPX series) on high-voltage motors?
Variable frequency drives (VFDs) enable soft-starting, which reduces high starting-current spikes that strain local power grids. The YBBPX series features specialized stator insulation and reinforced cooling arrangements to prevent electrical degradation and overheating when operating at lower speeds.
How does coastal salinity in Sri Lanka affect the selection and design of these motors?
To prevent corrosion from salty sea air in coastal locations, we recommend specifying Class C5-M marine coatings, stainless steel hardware, and IP66 enclosures. Incorporating anti-condensation heaters is also advised to prevent internal moisture accumulation when the motors are idle.
What is the functional difference between Ex d (flameproof) and Ex e (increased safety) protection?
Ex d (flameproof) designs are built to contain internal explosions without letting the fire escape. Ex e (increased safety) designs focus on preventing electrical sparking, arcing, or hot surfaces from developing in the first place, providing a reliable alternative for lower-risk environments.

Complete High-Voltage Explosion-Proof Catalog

Explore our full line of WOLONG and ATB industrial motors configured for hazardous locations, pumping systems, and power grid optimization projects in Sri Lanka.

Need a Customized Explosion-Proof Solution?

Consult with our engineers to configure high-voltage powertrain systems built to your project's specific mechanical and safety parameters.

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