WHITE PAPER & INDUSTRIAL ANALYSIS

High-Quality Explosion-Proof Motor For Industrial Use Suppliers & Factories

A Comprehensive Technical Reference, Global Market Overview, and Standard Compliance Roadmap for Heavy Industry & Hazardous Environments

Executive Summary & The Global Industrial Ex-Motor Landscape

In modern global heavy industries, electrical motors represent the backbone of operations, driving pumps, compressors, fans, and heavy machinery. However, operating this equipment in environments containing volatile gases, flammable vapors, combustible dusts, or explosive fibers introduces catastrophic risks of ignition and detonation. To prevent catastrophic failure, high-efficiency, certified explosion-proof motors for industrial use have evolved from simple passive enclosures to complex, integrated multi-disciplinary systems incorporating smart sensors, VFD optimization, and innovative materials.

Currently, global safety standards demand strict compliance with regional and international codes such as ATEX in Europe, IECEx globally, CSA and UL in North America, and EAC/CU-TR in Eurasia. The industrial trend is rapidly shifting toward higher efficiency levels (IE4 and IE5 Super/Ultra-Premium efficiency), optimized permanent magnet synchronous topologies, and integrated variable frequency speed control, ensuring maximum uptime, system safety, and lowered energy profiles.

Key Market Drivers:

  • Regulatory Mandates: Tightening of regional climate targets and carbon taxes pushes industries to upgrade to IE3/IE4 standard systems.
  • Deep-Sea & Deep-Mine Operations: Mining, subsea oil exploration, and deep tunneling require high-voltage positive pressure shells and water-cooled explosion-proof technology.
  • VFD Drive Integration: Seamless operation under Variable Speed Drives without risk of localized motor insulation breakdown or localized hot spots.
  • Predictive Diagnostics: Digitalized IIoT sensors communicating vibration and temperature metrics directly to SCADA systems.

Authorized Global Distribution & Wolong Electric Drive Synergy

Connecting industrial operators to the world’s most comprehensive explosion-proof drive technology framework.

Shaanxi Nanfang Motor Technology Co., Ltd. is the authorized distributor of Wolong. Founded in 1984, Wolong Electric Drive Group Co., Ltd. was successfully listed in 2002 (code SH600580). Over three decades of hyper-growth, Wolong has established a vast manufacturing and R&D footprint, operating 3 global manufacturing bases, 39 state-of-the-art factories, and 3 global R&D centers. Committed to a global brand strategy, Wolong has integrated a powerful portfolio of century-old motor brands, achieving undisputed leadership in global motor and drive control technology.

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Mega Global Projects

Our Acquisition History & Global Brand Heritage

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Accumulated with abundant asset and brilliant experiences in manufacturing, WOLONG started to reach for higher attempts. To be the leading manufacturer of AC motors & drives worldwide, WOLONG strove to acquire the oversea groups.

In 2011, WOLONG company acquired strong technical and technological supports. WOLONG’s holdings group successfully acquired 97.94% of the Austrian ATB Group (ATB motor), one of the three major European motor manufacturers, and became the actual controller of the ATB Group, transforming into a world-renowned global motor manufacturer. ATB motor group included the brand Morley in mining industry and Laurence Scott, both excellent in motor manufacturing.

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Morley Motor, with its nearly 130-year history, has been closely linked to underground coal mining. Currently, the Morley brand is highly esteemed in the global underground coal market and has become synonymous with quality, power, and reliability.

Laurence Scott, the pioneering company that supplied motors for British nuclear power plants, is currently renowned for manufacturing equipment with low starting currents and also equips British naval vessels with generators. Following its acquisition by WOLONG, the company has been honored with the Queen's Award for three consecutive years.

Furthermore, Brook Crompton Motors joined the WOLONG group as well. Brook motor stands as a venerable and profoundly skilled participant within the electric motor sector, boasting over a century of mastery in the technology and design of electric motors. With its extensive background in technological innovation and design, Brook Crompton Motors leads the way in motor technology advancements and pioneers in the creation of energy-efficient motors. Driven by technology and innovation, Brook Crompton Motor has developed a complete range of low voltage, medium voltage, and high voltage AC motors.

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Schorch electric motor joined WOLONG in 2011. Since its establishment in 1882, Schorch has set the standard for high-quality motors. The company offers a diverse range of driving systems to customers globally, catering to both domestic and international projects.

Regarding vibration motors (MVE) and Ex vibration sensors, the OLI Brand owns the largest market around the globe. Dating back to the year of 1999, WOLONG jointly started the business with OLI vibration motor in China.

In 2015, WOLONG Electric Nanyang Explosion-Proof Group Co., Ltd. (CNE), China's largest explosion-proof motor scientific research and production base, joined the WOLONG Group. With various types of explosion-proof motors, low voltage asynchronous motors, and Ex-proof high voltage motors, Nanyang Explosion Group’s motors are mainly used in oil, coal, chemical, metallurgy, electricity, military, nuclear power, and other fields.

In 2018, General Electric (GE) commercial and industrial motor division joined the ranks of WOLONG. As the oldest manufacturer of commercial and industrial electrical equipment, GE caters to a multitude of heavy industries, encompassing oil and gas, petroleum and chemicals, power generation, mining, metal processing, water treatment, and materials processing.

Engineering Breakdown & Technical Advantages

Discover the structural integrity and materials science that make Wolong motors highly reliable in hazardous situations.

Explosion Proof Motor Rotor Structural Detail
COMPONENTS

High-Precision Rotor System

The rotor features a squirrel cage design, with cast aluminum rotors being widely utilized. These rotors are produced using either centrifugal aluminum casting or die-casting techniques, where molten pure aluminum is poured into the slots of the rotor core, resulting in a single-piece construction that integrates the rotor bars and end rings.

The structural integrity and manufacturing process of cast aluminum rotors guarantee the motor rotor's reliability, and also endow the motor with outstanding torque properties. For larger capacity motors, copper bar rotors are employed, which benefit from dependable bar securing and end ring welding procedures. Additionally, the protective ring design of high-speed motors further ensures the reliable operation of the copper bar rotor under heavy dynamic loads.

Explosion Proof Motor Stator Insulation Detail
COMPONENTS

Advanced Stator Winding & VPI Insulation

The coil is crafted from polyester film and reinforced with glass cloth, utilizing either low-powder mica tape with a high mica content or medium-powdered mica tape with an abundance of mica. Following the VPI (Vacuum Pressure Impregnation) process, a pristine white coil emerges from the production line.

After the billet is extracted from the wire, it proceeds through the VPI process to transform into a finished, fully sealed unit. The winding and insulation are meticulously engineered to provide exceptional electrical performance, mechanical strength, resistance to moisture, and thermal stability in highly humid or corrosive atmospheric environments.

Explosion Proof Motor Cast Iron Frame Detail
COMPONENTS

Robust Cast Iron Frame & Heat Dissipation

The motor frame employs a fully digital platform for structural and fluid multi-physics field simulations. This simulation platform retains the original patent's structure and design, utilizing mature, high-strength cast iron (or steel as an alternative depending on specific configuration parameters).

The frame boasts exceptional structural redundancy, outstanding heat dissipation properties, and ample inherent frequency isolation margins for the entire machine. It is engineered to endure significant mechanical shocks, maintain a superior vibration level, and ensure a lower temperature increase in the motor, thereby maintaining Ex integrity.

Low Noise Fan Hood System Detail
COMPONENTS

Low Noise Fan Hood System

The low-noise fan cover system comprises a fan cover body, an air guide cylinder, a protective window, and a silencer plate. Its compact structure and lightweight design facilitate vibration reduction. The air inlet is situated on the side, which optimizes the avoidance of obstacles behind the motor, minimizing adverse effects on ventilation and reducing noise caused by energy loss during propagation path changes.

The system also incorporates sound-absorbing materials that absorb noise, thereby lowering the overall motor noise. Additionally, the fan cover is rated IP22, ensuring that hands cannot come into contact with the fan, while preserving maximum air-moving performance.

Our Technological Edge & Strategic Value

Why heavy industrial engineers, plant managers, and procurement officers globally choose Wolong motors.

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R&D and Technical Advantages

Wolong has established motor and drive control R&D centers in China, Europe, and Japan, and established a central research institute in Shanghai. It is committed to the research of leading technologies in the field of motor and control technology. Some products have reached the international leading level, specifically in permanent magnet drive logic.

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Unmatched Brand Advantage

Wolong owns leading domestic brands such as Nanyang Explosion, as well as internationally renowned century-old brands like Brook Crompton, Morley, Laurence Scott, Schorch, and ATB. This represents a deep-seated reputation across critical fields including oil and gas, petrochemicals, power plants, and coal mines.

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Explosion-Proof Safety Advantage

As a leading motor manufacturer, Wolong has significant advantages in explosion-proof performance, reliability, and durability. Widely utilized in coal mines and chemical processing, our motors have passed rigorous certifications by national and international authoritative agencies, including ATEX, IECEx, and CU-TR.

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Global Certificates & Standards Compliance Roadmap

Adhering to strict international protocols to facilitate seamless global export, integration, and risk mitigation.

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Standardization Profiles

WOLONG has secured major global product certifications, enabling operations to comply with various regional requirements:

  • ISO Standard: WOLONG is an ISO 9001-certified explosion-proof motor manufacturer. This quality management system ensures high precision across all engineering processes.
  • NEMA Standard: To verify that WOLONG’s electric motors meet NEMA mechanical performance specifications, we conduct thorough testing, including efficiency tests, insulation resistance testing, starting current and torque tests, durability testing, and vibration/noise evaluations. For low-voltage motors, WOLONG successfully acquired UL and CSA certificates.
  • IECEx and ATEX Standard: For low & high-voltage motors, as well as explosion-proof configurations, WOLONG has obtained the IECEx and ATEX certificates, allowing direct integration in European Union hazardous sites.
  • TESTSAFE Standard: As a prominent coal product certification body in the Southern Hemisphere, Testsafe certification has facilitated the entry of Chinese coal mining motors into the Australian and wider Oceania markets.

Industrial Applications & Macro-Industry Solutions

Engineered to drive heavy machines in ventilation, refrigeration, petrochemicals, maritime, and automation.

As a globally esteemed manufacturer of motors and drive solutions, WOLONG boasts 39 manufacturing facilities and 4 R&D centers across various countries, including China, Vietnam, the United Kingdom, Germany, Austria, Italy, Serbia, Mexico, and India.

WOLONG's diverse range of motors finds application across a multitude of industrial sectors, serving equipment such as fans, water pumps, compressors, and engineering machinery. These motors are integral to various industries, including ventilation and refrigeration, construction, oil and gas, petrochemicals, coal chemistry, metallurgy, electric and nuclear power, maritime, and industrial automation. WOLONG's mission is to deliver optimal solutions and services to our customers.

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ATEX/IECEx/EAC Certified Solutions

Customized ex-protection standards for oil refineries, chemical storage, offshore drilling rigs, and grain processing facilities, meeting various international regulations.

High-Efficient & Energy Saving

IE5, IE4, and IE3 options are available, alongside highly specialized permanent magnet synchronous designs (PMSM) to minimize carbon footprints and lower operating costs.

Diversified Product Configurations

Covering low, medium, and high-voltage AC motors, flameproof frames, pressurized casings, and water-cooled mining systems built for demanding applications.

Technology Roadmap & Future Outlook

Pioneering the next generation of safe, connected, and energy-efficient rotating machinery.

The IE5 Ultra-Premium Transition

To meet strict global energy mandates, Wolong's technology roadmap focuses on permanent magnet motors (WEPM series) and advanced variable frequency synchronization (TBVF series). By combining low rotor losses with sophisticated electromagnetic design, we help operators reduce carbon emissions and minimize thermal output in dust-prone environments.

Next-Gen Smart Monitoring & IIoT

We are actively integrating vibration, temperature, and magnetic flux sensors directly inside the explosion-proof motor shell. These sensors operate within intrinsically safe limits, providing real-time data to edge gateways without compromising the physical flameproof integrity of the motor frame.

IIoT Ready Intrinsically Safe

Industrial Q&A & Technical FAQ

Direct technical responses to common engineering queries regarding explosion-proof motors.

What is the primary difference between a flameproof (Ex d) and increased safety (Ex e) motor?
Ex d (Flameproof): The enclosure is designed to withstand an internal explosion of a gas or vapor, preventing the transmission of the explosion to the surrounding explosive atmosphere. It features heavy cast iron or steel frames with wide flame paths to cool escaping gases.
Ex e (Increased Safety): The motor is designed to prevent the occurrence of sparks, arcs, or hot surfaces during operation. It uses specialized insulation, strict structural clearances, and high thermal capacity to avoid reaching ignition temperatures.
Why is water cooling preferred in tunnels and underground coal mines?
Underground mining environments typically feature limited airflow, high ambient dust levels, and restricted space. Water-cooled motors (such as the YBBP series) dissipate heat through dedicated internal water jackets rather than external fans, keeping the outer frame temperature low and preventing coal dust accumulation or ignition hazards.
How does VFD (Variable Frequency Drive) operation affect the insulation of Ex motors?
VFDs introduce voltage spikes and high frequency harmonics (dv/dt effects) which can degrade standard motor insulation and lead to shaft currents that damage bearings. Our VFD-designed motors (like the BPY-S30 and YBBP series) utilize reinforced VPI insulation systems, insulated bearings, and grounding brushes to maintain mechanical and electrical integrity.
What standard complies with mining equipment requirements in Australia?
Mining machinery in Australia must comply with TestSafe standard certifications. By securing TestSafe certification, WOLONG’s coal mining motors (such as the YBC and YBU series) meet all regional safety regulations for entry into the Australian mining market.