Whitepaper & OEM Sourcing Guide

OEM Class 1 Div 1 Motor Factories & Exporter

High-Performance Explosion-Proof Electric Motors & Powertrain Systems for Global Hazardous Operations

Featured Class 1 Div 1 & Hazardous Location Motors

Industrial grade, globally certified explosion-proof AC motors engineered for gas, vapor, and coal dust environments.

WEX3 series explosion-proof motor

CE Certification Wolong Brook WEX3 series low voltage high efficiency three-phase asynchronous explosion-proof motor

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WOLONG YFBKK Dust-proof HV Motor

OEM WOLONG YFBKK Dust-proof HV Motor Supplier, Exporters

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Wolong Nanyang YE4 series AC motor

High-Quality Wolong Nanyang YE4 series ultra-high efficiency three-phase asynchronous AC motor

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YBXKK High-Voltage Explosion-Proof Motor

CE Certification WOLONG Nanyang ATB brand YBXKK High-Voltage High-Efficiency Explosion-Proof Electric Motor

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Wolong Nanyang YBX3 motor

OEM Wolong Nanyang YBX3 series low voltage high efficiency explosion-proof AC three-phase asynchronous motor

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Wolong 40kW electric outboard motor

OEM Wolong 40kW electric outboard motor Manufacturer, Factory

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WOLONG Nanyang ATB YZYKK motor

China WOLONG Nanyang ATB brand YZYKK series high voltage positive pressure shell type three-phase asynchronous motor

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Wolong Nanyang NSHE series NEMA motor

OEM Wolong Nanyang NSHE series NEMA standard three-phase asynchronous AC Electric motor

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Global Manufacturing Powerhouse

Shaanxi Nanfang Motor Technology Co., Ltd.

Shaanxi Nanfang Motor Technology Co., Ltd. is the authorized distributor of Wolong. Wolong Electric Drive Group Co., Ltd. was founded in 1984 and successfully listed in 2002 (code SH600580). Over more than 30 years of strategic development, Wolong has established 3 world-class manufacturing bases, 39 advanced factories, and 3 high-tech R&D centers globally.

By specializing in the design, engineering, and manufacturing of high-performance electric motors and complex drive control systems, Wolong drives global industrial efficiency. Our ongoing commitment to a global brand strategy makes us a frontrunner in R&D, process optimization, precision manufacturing, and localized distribution networks.

100+
Production Lines
58+
Countries Covered
32+
International Patents
200+
Mega Projects Executed

Industry Evolution & Class 1 Div 1 Global Trends

Analyzing key advancements driving the next generation of hazardous location powertrain designs.

IE4 & IE5 Efficiency Integration

The global push for carbon neutrality is driving industrial operations to transition from standard IE3 motors to ultra-premium IE4 and IE5 permanent magnet topologies. Even within Class 1 Div 1 requirements, minimizing energy dissipation reduces internal temperatures, directly increasing motor safety margins.

Universal Compliance Convergence

Multi-certified powertrains that simultaneously fulfill NEMA Class 1 Div 1, ATEX Zone 1, and IECEx standards are replacing single-region models. OEMs benefit from consolidated spare parts inventories and reduced localized compliance complexity across global sites.

Intelligent Predictive Diagnostics

Integrating explosion-proof smart vibration, current, and temperature sensors onto the motor frame enables real-time diagnostic capabilities. AI-driven monitoring predicts winding insulation failures or bearing wear before catastrophic downtime incidents occur.

Global Sourcing Best Practices

Procurement Strategies for Enterprise Buyers

Industrial procurement teams targeting Class 1 Div 1 motors must balance safety parameters with long-term operational costs. Key parameters include checking the Gas Group compatibility (Group C & D vs Group A & B), ensuring the critical temperature class (T-Code) matches local environment conditions, and planning for severe ambient temperatures.

As a primary global OEM supplier, Shaanxi Nanfang Motor offers customizable frame dimensions, dynamic shaft sizing, special terminal box layouts, and tailored winding profiles. Our direct engineering consultations ensure your drive components perfectly match standard centrifugal pumps, oil compressors, mud agitators, and heavy ventilation systems.

Essential Procurement Checklist:

  • Regulatory Certifications: UL 674 compliance, ATEX Directive 2014/34/EU, and IECEx scheme conformity.
  • Inverter Duty Ratings: Insulation systems optimized for high dV/dt spikes from VFD operations (Class H insulation standard).
  • Ingress Protection: Minimum IP55 rating, with customizable IP56 or IP66 levels for aggressive marine atmospheres.
  • Supply Chain Support: Verified access to global factories, technical support, and comprehensive material test records.

Macro-Industry Integrated Powertrain Solutions

Engineered drive packages tailored to withstand the harshest environments globally.

Petrochemical & Refining

In environments with continuous exposure to hydrocarbon gases, our flameproof and positive pressure motors (YZYKK and YZYKS series) provide reliable mechanical power to heavy process pumps and gas compressors. Engineered with corrosion-resistant finishes to withstand sour gas components.

Underground Coal Mining

Through the renowned Morley brand, we supply heavy-duty cutting and conveyor motors designed specifically for underground coal mining. These systems feature impact-resistant enclosures and robust structural frames to withstand high mechanical vibrations and combustible coal dust.

Marine & Offshore Platforms

Equipped with specialized seawater-resistant seals and anti-condensation heaters, our marine explosion-proof range provides reliable power for offshore drilling platforms, dynamic positioning thrusters, and safety-critical fire water pumps.

Technical Innovation & Component Construction

Precision manufacturing details and mechanical features of Wolong explosion-proof motors.

Rotor assembly manufacturing
Dynamic Rotor Core

Advanced Squirrel Cage Rotor Technology

Our rotors feature an optimized squirrel cage design. Cast aluminum rotors are produced using centrifugal aluminum casting or die-casting techniques. Molten pure aluminum is poured directly into the slots of the rotor core, creating a single-piece construction that integrates the rotor bars and end rings.

This structural integrity guarantees long-term reliability and provides excellent torque properties. For larger capacity systems, we implement copper bar rotors utilizing high-strength welding procedures on the end rings. High-speed motors incorporate specialized protective retaining rings to prevent centripetal distortion.

Stator winding and insulation
High Voltage Insulation

VPI Treated Stator & Precision Windings

The coil system is crafted from high-grade polyester film reinforced with glass cloth, using low-powder mica tape with a high mica content. Following the VPI (Vacuum Pressure Impregnation) process, a pristine white coil structure is produced.

Once the billet is extracted, it undergoes thermal curing cycles to form a unified, solid insulation block. The insulation system is meticulously engineered to provide high electrical insulation margins, mechanical strength, moisture resistance, and thermal stability in tough conditions.

Motor frame simulation and casting
Structural Integrity

Heavy-Duty Cast Iron Frame & Thermal Dissipation

The motor frame is developed using digital simulations of structural and fluid multi-physics fields. This process preserves the core design while utilizing high-strength cast iron (or structural steel) to ensure structural redundancy.

This digital design guarantees high thermal dissipation efficiency and ample natural frequency isolation margins. The structure is built to withstand mechanical shocks, reduce vibration levels, and limit temperature rise during continuous operation in hazardous atmospheres.

Acoustic fan hood system
Acoustic Engineering

Low-Noise Fan Hood System

The low-noise fan cover system comprises a fan cover body, an air guide cylinder, a protective window, and a silencer plate. Its compact structure and lightweight design facilitate vibration reduction.

The air inlet is situated on the side, optimizing the clearance behind the motor and minimizing noise from air path turbulence. Incorporating advanced sound-absorbing materials, the fan cover is rated IP22, preventing accidental contact with the rotating fan blades.

Corporate Synergy & Acquisitions

Wolong Global Brand Ecosystem & History

Integrating historic global motor manufacturers to build a comprehensive hazardous area power portfolio.

WOLONG has expanded its technical capabilities through strategic global acquisitions, integrating historic international motor manufacturers into its network.

In 2011, WOLONG acquired a 97.94% stake in the Austrian ATB Group, which includes Morley and Laurence Scott. Morley brings nearly 130 years of history in underground coal mining drives, while Laurence Scott is recognized for low starting current designs used in power plants and naval applications.

Additionally, Brook Crompton Motors joined the group, bringing over a century of experience in motor design and energy-efficient systems. The acquisition of Schorch in 2011 added high-specification drive systems for chemical, power, and water projects. OLI joined the network in 1999, bringing vibration motor and sensor technology.

In 2015, the addition of CNE (Nanyang Explosion-proof Group) strengthened our explosion-proof motor R&D. In 2018, the integration of General Electric (GE) commercial and industrial motors added further depth to our technical capabilities.

ATB Group & Morley (Acquired 2011)

Nearly 130 years of underground coal mining technology and high-specification drive systems.

Laurence Scott (Acquired 2011)

Specialists in low starting current systems and naval-grade generator applications.

Brook Crompton & Schorch (Acquired 2011)

Innovators in premium efficiency low/medium voltage motors for harsh processing environments.

GE Industrial Motors (Acquired 2018)

Deep expertise in heavy industrial drivetrains for oil, gas, and mining applications.

Global Certification Map

International Compliance & Standards

WOLONG electric motors carry all necessary certificates to clear trade and safety barriers worldwide.

Nemko ATEX Certification logo
Nemko / ATEX
CSA Certification logo
CSA Standard
CE Conformity logo
CE Mark
CCC Certification logo
CCC Mark
SABS South Africa logo
SABS Standard
TESTSAFE Australia logo
TESTSAFE Australia

Ex Certification Standards Overview:

Our compliance strategy covers the entire motor value chain to support international trade and localized project installations:

ISO 9001 Ex Standard: WOLONG maintains ISO 9001 certification across its manufacturing plants, establishing a standardized framework for explosion-proof quality control.

NEMA Mechanical & Electrical Standards: To verify compliance with NEMA mechanical performance specifications, our low-voltage electric motors undergo standard testing including efficiency, insulation resistance, starting current, torque, vibration, and noise testing. These designs are certified by UL and CSA.

IECEx & ATEX Standards: Our explosion-proof low-voltage and high-voltage motors carry IECEx and ATEX certifications, facilitating direct export and compliance within European Union markets.

TESTSAFE Standard: Through Testsafe, the largest coal product certification body in the Southern Hemisphere, WOLONG mining motors are certified for entry into Australia and other regional coal mining markets.

ATEX Cert Document
IECEx Cert Document
ISO Cert Document
UL Cert Document
CSA Cert Document
Forward Outlook 2025-2030

Technology Roadmap & Future Outlook

Developing explosion-proof propulsion systems designed for the future of industrial automation.

Hydrogen-Grade Security

Developing motors certified for Group IIB+H2 and Group IIC atmospheres. This research ensures safety in hydrogen generation, transport, and storage facilities globally.

Advanced Material Engineering

Testing nano-composite stator insulation materials to improve thermal conduction. This design helps reduce stator hot-spots and extends motor service life in Class 1 Div 1 installations.

Integrated Smart Inverters

Creating integrated motor-inverter packages where the variable frequency drive is housed within a flameproof enclosure on the motor body, reducing cabling complexity and EMI risks.

Technical Q&A

Frequently Asked Questions

Expert answers to common engineering and sourcing questions regarding Class 1 Div 1 and explosion-proof motors.

Q: What is the main difference between Class 1 Div 1 and Zone 1 motors?

A: Class 1 Div 1 is a North American standard defined by the NEC (National Electrical Code), covering environments where flammable gases, vapors, or liquids are present under normal operating conditions. Zone 1 is an international classification under the IECEx/ATEX schemes. While similar, they differ in testing methods, temperature classifications, and terminal box designs. Our multi-certified motors can meet both specifications.

Q: Can Class 1 Div 1 motors be driven by VFDs?

A: Yes, but the motor must be certified for inverter duty. VFD operation introduces harmonic heating and voltage spikes (high dV/dt). Our motors utilize Class H insulation systems and verified thermistor combinations to prevent surface temperatures from exceeding the rated temperature class (T-code) during VFD speed regulation.

Q: What testing procedures are used to verify explosion-proof integrity?

A: Each design undergoes explosion testing, where the motor is placed in a test chamber filled with an explosive gas mixture. The gas inside the motor is ignited, and the frame must contain the explosion without igniting the surrounding atmosphere. Standard testing also includes hydrostatic pressure tests on the cast iron enclosure, insulation resistance, and dynamic balancing.

Q: How do you handle custom shaft and mounting requirements for OEM replacements?

A: We offer engineering customization to match standard NEMA and IEC frame sizes. Our design team can customize mounting flanges (C-face, D-flange), shaft extensions, and keyway shapes to match the footprint of existing pumps, gearboxes, or blowers.

Global Sourcing Catalog: High & Low Voltage Motors

Explore our complete range of certified three-phase AC induction motors for critical industrial processes.

Wolong WE3 series motor

China Wolong Nanyang WE3 series low voltage and high efficiency three-phase asynchronous AC motor

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NEXP series explosion-proof motor

CE Certification Wolong Nanyang brand NEXP series low voltage AC explosion-proof three-phase NEMA standard motor

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WOLONG TAW brushless motor

CE Certification WOLONG Nanyang ATB brand TAW series (new generation) increased safety brushless excitation three-phase synchronous motor

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WOLONG YBC Coal shearer cutting motor

China WOLONG Nanyang ATB brand YBC series Coal shearer cutting motor

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Wolong Nanyang ATB YKS motor

OEM Wolong NanyangATB brand YKS series high voltage three-phase AC motor Manufacturers, Supplier

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WOLONG Nanyang ATB YZYKS motor

China WOLONG Nanyang ATB brand YZYKS series high voltage positive pressure shell type three-phase asynchronous motor

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Wolong Nanyang ATB YVF motor

OEM Wolong Nanyang ATB brand YVF series variable frequency high voltage three-phase induction AC motor

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Wolong ATB YKK series motor

High-Quality Wolong ATB brand YKK series high voltage three-phase AC induction motor

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